Diagnostic Procedure
- CHECK OVERALL FUNCTION
- Turn ignition switch ON.
- Pinch fuel feed hose with two fingers.
Fuel pressure pulsation should be felt on the fuel feed hose for 1 second after ignition switch is turned ON.
OK or NG
OK: INSPECTION END
NG: GO TO 2.
- CHECK FUEL PUMP POWER SUPPLY CIRCUIT-I
- Turn ignition switch OFF.
- Disconnect ECM harness connector.
- Turn ignition switch ON.
- Check voltage between ECM terminal 113 and ground with CONSULT-III or tester.
Voltage: Battery voltage
OK or NG
OK: GO TO 5.
NG: GO TO 3.
- CHECK FUEL PUMP POWER SUPPLY CIRCUIT-II
- Turn ignition switch OFF.
- Disconnect IPDM E/R harness connector E8.
- Check harness continuity between IPDM E/R terminal 40 and ECM terminal 113.
Refer to WIRING DIAGRAM .
Continuity should exist.
- Also check harness for short to ground and short to power.
OK or NG
OK: GO TO 11.
NG: GO TO 4.
- DETECT MALFUNCTIONING PART
Check the following.
- Harness connectors E211, M41
- Harness for open or short between IPDM E/R and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
- CHECK FUEL PUMP POWER SUPPLY CIRCUIT-III
- Turn ignition switch OFF.
- Reconnect all harness connectors disconnected.
- Disconnect "fuel level sensor unit and fuel pump" harness connector.
- Turn ignition switch ON.
- Check voltage between "fuel level sensor unit and fuel pump" terminal 1 and ground with CONSULT-III or tester.
Voltage: Battery voltage should exist for 1 second after ignition switch is turned ON.
OK or NG
OK: GO TO 9.
NG: GO TO 6.
- CHECK 15A FUSE
- Turn ignition switch OFF.
- Disconnect 15A fuse.
- Check 15A fuse.
OK or NG
OK: GO TO 7.
NG: Replace fuse.
- CHECK FUEL PUMP POWER SUPPLY CIRCUIT-IV
- Disconnect IPDM E/R harness connector E8.
- Check harness continuity between IPDM E/R terminal 39 and "fuel level sensor unit and fuel pump" terminal 1.
Refer to WIRING DIAGRAM .
Continuity should exist.
- Also check harness for short to ground and short to power.
OK or NG
OK: GO TO 11.
NG: GO TO 8.
- DETECT MALFUNCTIONING PART
Check the following.
- Harness connectors E206, B6
- Harness for open or short between IPDM E/R and "fuel level sensor unit and fuel pump"
>> Repair open circuit or short to ground or short to power in harness or connectors.
- CHECK FUEL PUMP GROUND CIRCUIT FOR OPEN AND SHORT
- Check harness continuity between "fuel level sensor unit and fuel pump" terminal 3 and ground.
Refer to WIRING DIAGRAM .
Continuity should exist.
- Also check harness for short to power.
OK or NG
OK: GO TO 10.
NG: Repair open circuit or short to power in harness or connectors.
- Check harness continuity between "fuel level sensor unit and fuel pump" terminal 3 and ground.
- CHECK FUEL PUMP
Refer to "COMPONENT INSPECTION ".
OK or NG
OK: GO TO 11.
NG: Replace "fuel level sensor unit and fuel pump".
- CHECK INTERMITTENT INCIDENT
Refer to "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT ".
OK or NG
OK: Replace IPDM E/R. Refer to IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
NG: Repair or replace harness or connectors.