Component Inspection
- INSPECTION START
Do you have CONSULT-III?
Do you have CONSULT-III?
YES: GO TO 2.
NO: GO TO 3.
- CHECK REFUELING EVAP VAPOR CUT VALVE
With CONSULT-III
- Turn ignition switch OFF.
- Remove fuel tank. Refer to "REMOVAL AND INSTALLATION ".
- Drain fuel from the tank as follows:
- Remove fuel feed hose located on the fuel gauge retainer.
- Connect a spare fuel hose, one side to fuel gauge retainer where the hose was removed and the other side to a fuel container.
- Drain fuel using "FUEL PUMP RELAY" in "ACTIVE TEST" mode with CONSULT-III.
- Check refueling EVAP vapor cut valve for being stuck to close as follows.
Blow air into the refueling EVAP vapor cut valve (from the end of EVAP/ORVR line hose), and check that the air flows freely into the tank.
- Check refueling EVAP vapor cut valve for being stuck to open as follows.
- Connect vacuum pump to hose end.
- Remove fuel gauge retainer with fuel gauge unit.
Always replace O-ring with new one.
- Put fuel tank upside down.
- Apply vacuum pressure to hose end [--13.3 kPa (--0.136 kg/cm3 , --1.93 psi)] with fuel gauge retainer remaining open and check that the pressure is applicable.
Is the inspection result normal?
YES: INSPECTION END
NO: Replace refueling EVAP vapor cut valve with fuel tank.
- CHECK REFUELING EVAP VAPOR CUT VALVE
Without CONSULT-III
- Turn ignition switch OFF.
- Remove fuel tank. Refer to "REMOVAL AND INSTALLATION ".
- Drain fuel from the tank as follows:
- Remove fuel gauge retainer.
- Drain fuel from the tank using a handy pump into a fuel container.
- Check refueling EVAP vapor cut valve for being stuck to close as follows.
Blow air into the refueling EVAP vapor cut valve (from the end of EVAP/ORVR line hose), and check that the air flows freely into the tank.
- Check refueling EVAP vapor cut valve for being stuck to open as follows.
- Connect vacuum pump to hose end.
- Remove fuel gauge retainer with fuel gauge unit.
Always replace O-ring with new one.
- Put fuel tank upside down.
- Apply vacuum pressure to hose end [--13.3 kPa (--0.136 kg/cm3 , --1.93 psi)] with fuel gauge retainer remaining open and check that the pressure is applicable.
Is the inspection result normal?
YES: INSPECTION END
NO: Replace refueling EVAP vapor cut valve with fuel tank.