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Trouble Diagnosis Introduction: Introduction

The engine has an ECM to control major systems such as fuel control, ignition control, idle air control system, etc. The ECM accepts input signals from sensors and instantly drives actuators. It is essential that both input and output signals are proper and stable. At the same time, it is important that there are no malfunctions such as vacuum leakage, fouled spark plugs, or other malfunctions with the engine.

Fig 1: ECM Communication Diagram
G04874827Courtesy of NISSAN MOTOR CO., U.S.A.

It is much more difficult to diagnose an incident that occurs intermittently rather than continuously. Most intermittent incidents are caused by poor electric connections or improper wiring. In this case, careful checking of suspected circuits may help prevent the replacement of good parts.

Fig 2: Basic Concept Of Trouble Diagnosis
G06302880Courtesy of NISSAN MOTOR CO., U.S.A.

A visual check only may not find the cause of the incidents. A road test with CONSULT-III (or GST) or a circuit tester connected should be performed. Follow the WORK FLOW below.

Before undertaking actual checks, take a few minutes to talk with a customer who approaches with a driveability complaint. The customer can supply good information about such incidents, especially intermittent ones. Find out what symptoms are present and under what conditions they occur. A Diagnostic Worksheet like the example on "Worksheet Sample" should be used.

Start your diagnosis by looking for conventional malfunctions first. This will help troubleshoot driveability malfunctions on an electronically controlled engine vehicle.

Fig 3: Diagnostic Work Sheet
G06302881Courtesy of NISSAN MOTOR CO., U.S.A.