Transmission Assembly: Disassembly
CAUTION:
Never disassemble parts behind drum support. Refer to
"CROSS-SECTIONAL VIEW ".
- Drain ATF through drain plug.
- Remove torque converter by holding it firmly and turning while pulling straight out.
- Remove tightening bolts (<==) for converter housing and transmission case.
- VQ37VHR models
- VK56VD models
- Remove converter housing from transmission case.CAUTION: Be careful not to scratch converter housing.
- Remove O-ring from input clutch assembly.
- Remove tightening bolts (<==) for oil pump assembly and transmission case.
- Attach the sliding hammers [SST: ST25850000 (J-25721-A)] (A) to oil pump assembly (1) and extract it evenly from transmission case.
CAUTION:
- Fully tighten the sliding hammer screws.
- Make sure that bearing race is installed to the oil pump assembly edge surface.
- Remove O-ring (1) from oil pump assembly.
- Remove bearing race (1) from oil pump assembly.
- Remove seal ring (1) from oil pump assembly.
- Remove under drive sun gear (1) from under drive carrier assembly.
- Remove needle bearing (1) from under drive sun gear.
- Remove needle bearing (1) from under drive carrier assembly.
- Remove front brake component part (retaining plates, drive plates and driven plate) from transmission case by using a wire (A) with its tip bent like a hook.
- Remove snap ring (1) from transmission case using a flat-bladed screwdriver.CAUTION:
- Be careful not to scratch transmission case and 1st one-way clutch.
- Be careful not to damage snap ring.
- Remove input clutch assembly (with 1st one-way clutch, under drive carrier assembly, front brake hub, front carrier assembly, and rear internal gear) (1) from transmission case.
- Remove 1st one-way clutch (1) from front brake hub.
- Remove under drive carrier assembly (with front brake hub) (1) from front carrier assembly.
- Remove needle bearing (1) from front carrier assembly.
- Remove seal rings (1) from input clutch assembly.
- Remove mid carrier assembly and rear carrier assembly as a unit.
- Remove mid carrier assembly from rear carrier assembly.
- Remove needle bearing (front side) from mid carrier assembly.
- Remove needle bearing (rear side) from mid carrier assembly.
- Remove bearing race from rear carrier assembly.
- Remove needle bearing from rear carrier assembly.
- Remove mid sun gear assembly, rear sun gear assembly, and high and low reverse clutch hub as a unit.CAUTION: Be careful to remove then with bearing race and needle bearing.
- Remove high and low reverse clutch assembly from direct clutch assembly.CAUTION: Make sure that needle bearing is installed to the high and low reverse clutch assembly edge surface.
- Remove direct clutch assembly from reverse brake.
- Remove needle bearing from drum support.
- Remove snap ring (1) from joint connector (A).
- Push joint connector (A).CAUTION: Be careful not to damage connector.
- Remove oil pan mounting bolts (<==).
- Remove oil pan (2) and oil pan gasket.
- Remove magnets (1) from oil pan.
- Disconnect output speed sensor connector (A).CAUTION: Be careful not to damage connector.
- Disengage terminal clips (<==).
- Remove control valve & TCM mounting bolts and clip (1) from the control valve & TCM.
Courtesy of NISSAN NORTH AMERICA, INC.
Bolt symbol Length mm (in) Number of bolts A 43 (1.69) 3 B 40 (1.57) 2 C 54 (2.13) 6 D 50 (1.97) 2 E(1) 50 (1.97) 1 (1) Reamer bolt - Remove the control valve & TCM (1) from transmission case.CAUTION: When removing, never with the manual valve notch and manual plate height. Remove it vertically.
- Remove joint connector (1) from the control valve & TCM using a flat-bladed screwdriver (A).
- Disconnect TCM connector (A).CAUTION: Be careful not to damage connector.
- Remove rear extension assembly (2WD) or adapter case assembly (AWD) according to the following procedures.
- 2WD
- Remove tightening bolts for rear extension assembly and transmission case.
- Tap rear extension assembly using a soft hammer.CAUTION: Be careful not to damage rear extension.
- Remove rear extension assembly from transmission case. (With needle bearing.)
- Remove bearing race from output shaft.
- Remove output shaft from transmission case by rotating left/right.
- Remove parking gear (1) from output shaft (2).
- Remove seal rings (1) from output shaft.
- AWD
- Remove tightening bolts for adapter case assembly and transmission case.
- Tap adapter case assembly using a soft hammer.CAUTION: Be careful not to damage adapter case.
- Remove adapter case assembly from transmission case. (With needle bearing)
- Remove bearing race from output shaft.
- Remove output shaft from transmission case by rotating left/right.
- Remove gasket from transmission case.
- Remove parking gear (1) from output shaft (2).
- Remove seal rings (1) from output shaft.
- 2WD
- Remove needle bearing from transmission case.
- Remove output speed sensor (1) from transmission case.
CAUTION:
- Never subject it to impact by dropping or hitting it.
- Never disassemble.
- Never allow metal filings, etc. to get on the sensor's front edge magnetic area.
- Never place in an area affected by magnetism.
- Remove reverse brake snap ring (fixing plate) with 2 flat-bladed screwdrivers.CAUTION:
- Be careful not to scratch transmission case and reverse brake retaining plate.
- Be careful not to damage snap ring.
NOTE: Press out snap ring from the transmission case oil pan side gap with a flat-bladed screwdriver, and remove it using a another screwdriver. - Remove reverse brake retaining plate from transmission case.
- Remove N-spring from transmission case.
- Remove reverse brake component part (drive plates, driven plates, dish plates and retaining plate) from transmission case.
- Remove snap ring (fixing spring retainer) using a flat-bladed screwdriver.CAUTION:
- Be careful not to scratch transmission case and spring retainer.
- Be careful not to damage snap ring.
- Remove reverse brake spring retainer and reverse brake return spring from transmission case.
- Remove seal rings from drum support.
- Remove needle bearing from drum support edge surface.
- Remove reverse brake piston (1) from transmission case with compressed air. Refer to
"OIL CHANNEL ".
CAUTION: Care should be taken not to abruptly blow air. It makes pistons incline, as the result, it becomes hard to disassemble the pistons.
- Remove D-rings from reverse brake piston.
- Remove manual shaft retaining pin with pair of nippers.CAUTION: Be careful not to cut retaining pin.
- Remove manual plate (1) from detent spring (2).
- Remove parking rod (3) from manual plate.
- Install manual plate to detent spring.
- Use a pin punch [4 mm (0.16 in) dia. commercial service tool] to knock out retaining pin (1).
- Remove manual plate from manual shaft.
- Remove manual shaft from transmission case.
- Remove manual shaft oil seals using a flat-bladed screwdriver.CAUTION: Be careful not to scratch transmission case.
- Remove detent spring (1) from transmission case.
- Remove needle bearing (1) from rear extension (2WD) or adapter case (AWD).
- Remove parking actuator support from rear extension (2WD) or adapter case (AWD).
- Remove parking pawl (with return spring) and pawl shaft from rear extension (2WD) or adapter case (AWD).
- Remove return spring (1) from parking pawl (2).
- Remove rear oil seal from rear extension (B) or adapter case (C) using a flat-bladed screwdriver (A).
CAUTION: Be careful not to scratch rear extension or adapter case.