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Rear Door Assembly: Removal

  1. Disconnect the battery ground cable.
  2. Apply a setting mark on the body side hinge.
  3. Remove door check arm pin (1).
    Fig 1: Removing Door Check Arm Pin
    G02801118Courtesy of ISUZU MOTOR CO.
  4. Remove hinge bolt.
    • Open the front door and remove the body side hinge bolts (2).
    Fig 2: Removing Hinge Bolts
    G02801122Courtesy of ISUZU MOTOR CO.
  5. Remove door harness connection (3).
    • Pull the door harness grommet out in order to disconnect the door harness connection.
    Fig 3: Disconnecting Door Harness
    G02801123Courtesy of ISUZU MOTOR CO.
  6. Remove door assembly

    Installation 

    To install, follow the removal steps in the reverse order, noting the following points.

  7. Align the door fitting to the body by refer to Body Dimension  .
  8. Tighten the door hinge bolts to the specified torque.

    Torque:  34 N.m (25 lb ft)

  9. Apply chassis grease to the check arm pin and the door hinge moving surface.