Components (1): Reassembly
- Install a new gasket and the extension housing (4x2) to the transmission case.
Torque: 36 N.m (27 lb ft)
- Install the speedometer driven gear, plate, and speedometer sensor (4x2).
Torque:
- Plate bolt - 15 N.m (11 lbft)
- Speedometer sensor - 25 N.m (18 lb ft)
- Install the adapter housing (4x4).
- Remove any gasket material on the contacting surfaces of the adapter housing and transmission case.
- Apply liquid gasket (TB1281-B or its equivalent) (1) and install the apply gaskets (2) to the adapter housing as shown in Fig 1 .
- Install the adapter housing to the transmission case.
Torque: 34 N.m (25 lb ft)
- Install the neutral start switch.
- Using the transmission select lever, fully turn the manual valve lever shaft back and return two notches.
It is now in neutral.
- Insert the neutral start switch onto the manual valve lever shaft and temporarily tighten the adjusting bolt.
- Install the lock washer and nut.
Torque: 7 N.m (61 lb in)
- Align the neutral standard line and the switch groove and tighten the adjusting bolt.
Torque: 13 N.m (113 lb in)
- Bend the tabs of the lock washer.
NOTE: Bend at least two of the lock washer tabs. - Using the transmission select lever, fully turn the manual valve lever shaft back and return two notches.
- Install the oil temperature sensor to the transmission case.
Torque: 15 N.m (11 lbft)
- Install the elbow.
- Coat new O-rings with ATF, install them to the two elbows.
- Install the two elbows as shown in Fig 4 .
Torque: 29 N.m (3.0 kg.m/22 lb ft)
- Install the select lever.
- Install the output revolution sensor (4x2).
- Install the output revolution sensor (4x4).
- Install the input revolution sensor.
- Install the breather hose.
- Install the torque converter.
Using calipers and a straightedge, measure the distance from the installed surface of the transmission housing to top of the torque converter nut.
Correct distance: 13.5 mm (0.53 in)