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Fuel Pressure Regulator

WARNING: Always relieve residual fuel pressure in fuel delivery system before opening system. To prevent chance of personal injury, cover fittings with shop towel while disconnecting fittings.
  1. Replacement fuel pressure regulator must be adjusted to establish correct pressure. Remove air filter elbow and hose. Connect tachometer leads to diagnostic connector D1, attaching negative lead to terminal D1-3 and positive lead to terminal D1-1. See Figure . Remove screw plug and install fuel pressure test fitting.
    NOTE: Fuel pressure test fitting is not included with throttle body. Fitting (8983 501 572) must be obtained separately.
  2. Connect fuel pressure gauge to test fitting. Start engine and increase speed to approximately 2000 RPM. Turn Torx head screw at bottom of regulator to set correct pressure. Turning screw inward increases pressure and turning screw outward decreases pressure. See Fig 1 .
  3. All models require fuel pressure of 14.5 psi (1.0 kg/cm2 ). Install lead sealing ball to cover regulator adjustment screw after adjusting fuel pressure. Turn ignition off. Remove measuring equipment and test fitting. Install original plug screw and air filter assembly.
Fig 1: Adjusting Fuel Pressure Regulator
G72668Courtesy of CHRYSLER MOTORS.