Fuel Pump Module: Installation

CAUTION: Whenever fuel pump module is serviced, pump module gasket must be replaced.

Position lower section of fuel pump module assembly into fuel tank.
The bottom of fuel tank has 2 formed guides. Lock module assembly into these 2 guides by sliding toward left side of fuel tank.
Push down on plastic tab to lock module to fuel tank guides.
Connect fuel supply line to bottom of upper pump module section.
Connect fuel pressure regulator to bottom of upper pump module section.
Connect electrical connector to bottom of upper pump module section.
Position pump module into fuel tank. Notch on module must be facing rear of tank.

Fig 1: Identifying Components On Top Of Fuel Pump Module
Courtesy of DAIMLERCHRYSLER CORP.
Position lock ring to module. Tap lockring using a brass drift and hammer (clockwise) until rotated up to built-on stops.
Attach (snap on) 2 fuel filter fuel lines to top of fuel pump module.
Connect hoses/lines to ORVR components.
Fill fuel tank with fuel.
Start engine and check for fuel leaks.
Apply silicone sealant to bottom of fuel pump module metal access plate.
Install fuel pump module metal access plate and 4 nuts. Tighten nuts to 3 N.m (26 in. lbs.) torque.
Position carpet and install 2 new cargo clamp rivets into each cargo hold down clamp.

Fig 2: Connecting Fuel Pressure Regulator/Sending Unit Electrical Connector
Courtesy of DAIMLERCHRYSLER CORP.

Fig 3: Identifying Upper Section - Fuel Pump Module
Courtesy of DAIMLERCHRYSLER CORP.

Fig 4: Identifying Lower Section - Fuel Pump Module
Courtesy of DAIMLERCHRYSLER CORP.

Fig 5: Locating Fuel Pump Module Guides (In Fuel Tank)
Courtesy of DAIMLERCHRYSLER CORP.