LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Jeep >> 2004 >> Wrangler SE, Automatic >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel System >> Throttle Position Sensor >> Installation >> 4.0L
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Throttle Position Sensor: Installation: 4.0L

The throttle shaft end of the throttle body slides into a socket in the TPS. The TPS must be installed so that it can be rotated a few degrees. (If the sensor will not rotate, install the sensor with the throttle shaft on the other side of the socket tangs). The TPS will be under slight tension when rotated.

Fig 1: Installing TPS - 4.0L
G01740990Courtesy of DAIMLERCHRYSLER CORP.
  1. Install TPS and retaining screws.
  2. Tighten screws to 7 N.m (60 in. lbs.) torque.
  3. Connect TPS electrical connector to TPS.
  4. Manually operate throttle (by hand) to check for any TPS binding before starting engine.
  5. Install air cleaner tube to throttle body.