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Diagnosis And Testing - Starting System: Notes

The battery, starting, and charging systems operate in conjunction with one another, and must be tested as a complete system. For correct starting/charging system operation, all of the components involved in these 3 systems must perform within specifications.

Starting System Diagnosis
CONDITION POSSIBLE CAUSE CORRECTION
STARTER FAILS TO OPERATE. 1. Battery discharged or faulty. 1. Refer to BATTERY SYSTEM . Charge or replace battery, if required.
2. Starting circuit wiring faulty. 2. Refer to SYSTEM WIRING DIAGRAMS . Test and repair starter feed and/or control circuits, if required.
3. Starter relay faulty. 3. Refer to Starter Relay in Diagnosis and Testing. Replace starter relay if required.
4. Ignition switch faulty. 4. Refer to Ignition Switch and Key Lock Cylinder. Replace ignition switch if required.
5. Park/Neutral position switch faulty or misadjusted. 5. Refer to Park/Neutral Position Switch. Replace park/neutral position switch if required.
Refer to appropriate Transmission article.
6. Starter motor faulty. 6. If all other starting system components and circuits test OK, replace starter motor.
STARTER ENGAGES, FAILS TO TURN ENGINE. 1. Battery discharged or faulty. 1. Refer to BATTERY SYSTEM . Charge or replace battery if required.
2. Starting circuit wiring faulty. 2. Refer to SYSTEM WIRING DIAGRAMS . Test and repair starter feed and/or control circuits if required.
3. Starter motor faulty. 3. If all other starting system components and circuits test OK, replace starter motor assembly.
4. Engine seized. 4. Refer to Engine Diagnosis under Diagnosis and Testing.
Refer to ENGINE DIAGNOSIS - MECHANICAL in appropriate ENGINE SERVICE INFORMATION article.
STARTER ENGAGES, SPINS OUT BEFORE ENGINE STARTS. 1. Starter ring gear faulty. 1. Remove starter motor to inspect starter ring gear. Replace starter ring gear if required.
Refer to Starter Motor REMOVAL .
2. Starter motor faulty. 2. If all other starting system components and circuits test OK, replace starter motor assembly.
STARTER DOES NOT DISENGAGE. 1. Starter motor improperly installed. 1. Tighten starter mounting hardware to correct torque specifications.
Refer to Starter Motor INSTALLATION .
2. Starter relay faulty. 2. Refer to Starter Relay Diagnosis and Testing. Replace starter relay if required.
3. Ignition switch faulty. 3. Refer to Ignition Switch and Key Lock Cylinder. Replace ignition switch if required.
4. Starter motor faulty. 4. If all other starting system components and circuits test OK, replace starter motor.