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Crankshaft Position Sensor: Installation: Installation

Fig 1: PEDAL AND APPS SENSOR
GC0055514Courtesy of CHRYSLER LLC
  1. Install the crankshaft position sensor (2).
  2. Install the crankshaft position sensor bolt (1), and tighten to 5 Nm ( 44 in. lbs).
  3. Reconnect the crankshaft position sensor harness connector.
    Fig 2: 2.0L DIESEL OIL COOLER
    GC0055513Courtesy of CHRYSLER LLC
  4. Install the oil cooler/filter assembly, and install the 4 oil cooler/filter adapter assembly bolts (1). Tighten the bolts in two stages, first to 15 Nm (11 ft.lbs), then an additional 90°.
    Fig 3: 2.0L TURBO OIL LINE
    GC0055512Courtesy of CHRYSLER LLC
  5. Install the turbocharger oil supply line support bracket bolt (2), and tighten to 10 Nm (88 in. lb).
    Fig 4: 2.0L DIESEL OIL COOLER LINE
    GC0055511Courtesy of CHRYSLER LLC
  6. Reconnect the oil pressure sensor harness connector (3).
    Fig 5: 2.0L TURBO OIL LINE
    GC0055512Courtesy of CHRYSLER LLC
  7. Reconnect the turbocharger oil supply line (1) to the oil cooler assembly. Tighten oil supply line union nut at the oil cooler connection to 22 Nm (16 ft. lb).
    Fig 6: 2.0L DIESEL OIL COOLER LINE
    GC0055511Courtesy of CHRYSLER LLC
  8. Reconnect the coolant supply (1) and return (2) lines to the oil cooler assembly.
  9. Install the dipstick tube.
  10. Install the lower dipstick tube support bracket bolt, and the wiring harness bracket bolt to the oil cooler assembly.
    Fig 7: 2.0L DIESEL AIR INLET TUBE
    GC0055510Courtesy of CHRYSLER LLC

    Install the intercooler outlet tube, and install the bolt (1) to the intercooler outlet tube. Tighten bolt to 25 Nm (18 ft. lbs).

    Fig 8: Boost Pressure Sensor
    GC0055506Courtesy of CHRYSLER LLC
  11. Reconnect the boost pressure sensor harness connector (1).
    Fig 9: 2.0L DIPSTICK TUBE BOLTS
    GC0055509Courtesy of CHRYSLER LLC
  12. Install the upper dipstick tube support bracket bolt (1).
    Fig 10: 2.0L DIESEL AIR INLET AT THROTTLE BODY
    GC0055508Courtesy of CHRYSLER LLC
  13. Reconnect the air inlet hose (1) to the throttle body.
    Fig 11: 2.0L DIESEL BELLY PAN
    GC0055507Courtesy of CHRYSLER LLC
  14. Install the belly pan (4).
  15. Install the battery tray. Refer to INSTALLATION .
  16. Install the battery. Refer to INSTALLATION .
  17. Refill the cooling system. Refer to STANDARD PROCEDURE .