Module-Fuel Pump - AWD

NOTE: The pump has to be properly located to the tank for the fuel gauge to work properly.

Fig 1: Fuel Pump Module Seal

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Wipe seal area of tank clean. Place a new seal between the tank threads and the pump module opening.

Fig 2: SIPHON LINE FOR AWD
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Connect line to module.

Fig 3: REMOVAL OF MODULE
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Install module.

Fig 4: LOCATION TAB
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Position fuel pump module in tank. Make sure the alignment tab lines up on the fuel tank and pump module for Gas or Diesel fuel tanks.

Fig 5: LOCK RING TOOL
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While holding the pump module in position, install lock ring and use special tool Lock Ring #9340 to tighten lock ring.

Fig 6: MODULE COVER
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Install plastic cover.

Fig 7: Fuel Pump Module Seal
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Wipe seal area of tank clean. Place a new seal between the tank threads and the pump module opening.

Fig 8: SIPHON LINE ON SMALL MODULE
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Connect line and install venturi module.

Fig 9: TAB LOCATION SMALL MODULE
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Position fuel pump module in tank. Make sure the alignment tab line up on the fuel tank and pump module for Gas or Diesel fuel tanks.

Fig 10: SMALL LOCK RING TOOL
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While holding the pump module in position, install lock ring and use special tool Spanner Wrench #9340 to tighten lock ring.

Fig 11: SMALL MODULE COVER
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Connect electrical connector.

Fig 12: MODULE COVER
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Install plastic cover.

Fig 13: CUSHION LOOSE
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Install rear cushion.

Fig 14: REAR SEAT IN PLACE
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Install the negative battery cable.
Install the air cleaner lid, connect the inlet air temperature sensor and makeup air hose.
Fill fuel tank with clean fuel. Use the Scan Tool to pressurize the system and check for leaks.