Module-Fuel Pump - AWD

Fig 1: FUEL TANK ASSEMBLY AWD

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WARNING: Release fuel system pressure before servicing fuel system components. Service vehicles in well ventilated areas and avoid ignition sources. Never smoke while servicing the vehicle. This may result in personal injury or death.

Perform Fuel System Pressure Release procedure.
Remove the air cleaner lid, disconnect the inlet air temperature sensor and makeup air hose.
Remove the negative battery cable.

Fig 2: REAR SEAT IN PLACE
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Remove the rear seat cushion.

Fig 3: CUSHION LOOSE
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Rear seat cushion loose.

Fig 4: MODULE COVER
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Remove plastic cover.

Fig 5: LOCK RING TOOL
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Clean top of tank to remove loose dirt and debris.
Use special tool Spanner Wrench #9340 to remove left side module lock ring.

Fig 6: LOCATION TAB
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Note the fuel pump location on the top of the fuel tank.
NOTE: The pump has to be properly located to the tank for the fuel gauge to work properly.

Fig 7: REMOVAL OF MODULE
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Pull module up out of fuel tank, make sure that you do not spill fuel inside of vehicle.

Fig 8: DRAINING FUEL
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Drain fuel from fuel pump module. Do not spill fuel in interior of vehicle.

Fig 9: SIPHON LINE FOR AWD
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Disconnect internal line from fuel pump module.
Tip module on its side to drain remaining fuel from reservoir and remove module from vehicle.

Fig 10: MODULE REMOVAL/INSTALL
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Remove module from vehicle.

Fig 11: Fuel Pump Module Seal
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Remove seal from tank. Discard seal.

Fig 12: MODULE COVER
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Remove plastic cover.

Fig 13: SMALL MODULE COVER
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Clean top of tank to remove loose dirt and debris.
Disconnect electrical line from module.

Fig 14: SMALL MODULE LOCK RING
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Note the fuel level unit location on the top of the fuel tank (1).
NOTE: The fuel level unit has to be properly located to the tank for the fuel gauge to work properly.

Fig 15: SMALL LOCK RING TOOL
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Using Special Tool Lock Ring #9318 remove lock ring (2) to release fuel level unit.

Fig 16: TAB LOCATION SMALL MODULE
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Note the fuel level unit location on the top of the fuel tank.
NOTE: The fuel level unit has to be properly located to the tank for the fuel gauge to work properly.

Fig 17: SIPHON LINE ON SMALL MODULE
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Remove fuel level unit module and disconnect line.

Fig 18: Fuel Pump Module Seal
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Remove module and seal from tank. Discard seal.