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Module - Fuel Pump

WARNING: Release fuel system pressure before servicing fuel system components. Service vehicles in well ventilated areas and avoid ignition sources. Never smoke while servicing the vehicle. This may result in personal injury or death.
  1. Perform FUEL SYSTEM PRESSURE RELEASE PROCEDURE  .
  2. Remove the air cleaner lid, disconnect the inlet air temperature sensor and makeup air hose.
  3. Remove the negative battery cable.
    Fig 1: Rear Seat In Place
    GC0055417Courtesy of CHRYSLER LLC
  4. Remove the rear seat cushion.
    Fig 2: Cushion Loose
    GC0055413Courtesy of CHRYSLER LLC
  5. Rear seat cushion loose.
    Fig 3: Module Cover
    GC0055414Courtesy of CHRYSLER LLC
  6. Remove plastic cover.
    Fig 4: Lock Ring Tool
    GC0055418Courtesy of CHRYSLER LLC
  7. Clean top of tank to remove loose dirt and debris.
  8. Use special tool #9340 to remove left side module lock ring.
    Fig 5: Location Tab
    GC0055419Courtesy of CHRYSLER LLC
  9. Note the fuel pump location on the top of the fuel tank. 
    NOTE: The pump has to be properly located to the tank for the fuel gauge to work properly.
    Fig 6: Removing/Installing Module
    GC0055420Courtesy of CHRYSLER LLC
  10. Pull module up out of fuel tank, make sure that you do not spill fuel inside of vehicle.
    Fig 7: Draining Fuel
    GC0055421Courtesy of CHRYSLER LLC
  11. Drain fuel from fuel pump module. Do not spill fuel in interior of vehicle.


Fig 1: Fuel Tank Assembly AWD
GC0055422Courtesy of CHRYSLER LLC
WARNING: Release fuel system pressure before servicing fuel system components. Service vehicles in well ventilated areas and avoid ignition sources. Never smoke while servicing the vehicle. This may result in personal injury or death.
  1. Perform FUEL SYSTEM PRESSURE RELEASE PROCEDURE  .
  2. Remove the air cleaner lid, disconnect the inlet air temperature sensor and makeup air hose.
  3. Remove the negative battery cable.
    Fig 2: Rear Seat In Place
    GC0055417Courtesy of CHRYSLER LLC
  4. Remove the rear seat cushion.
    Fig 3: Cushion Loose
    GC0055413Courtesy of CHRYSLER LLC
  5. Rear seat cushion loose.
    Fig 4: Module Cover
    GC0055414Courtesy of CHRYSLER LLC
  6. Remove plastic cover.
    Fig 5: Lock Ring Tool
    GC0055418Courtesy of CHRYSLER LLC
  7. Clean top of tank to remove loose dirt and debris.
  8. Use special tool Spanner Wrench #9340 to remove left side module lock ring.
    Fig 6: Location Tab
    GC0055419Courtesy of CHRYSLER LLC
  9. Note the fuel pump location on the top of the fuel tank. 
    NOTE: The pump has to be properly located to the tank for the fuel gauge to work properly.
    Fig 7: Removing/Installing Module
    GC0055420Courtesy of CHRYSLER LLC
  10. Pull module up out of fuel tank, make sure that you do not spill fuel inside of vehicle.
    Fig 8: Draining Fuel
    GC0055421Courtesy of CHRYSLER LLC
  11. Drain fuel from fuel pump module. Do not spill fuel in interior of vehicle.
    Fig 9: Siphon Line For AWD
    GC0055423Courtesy of CHRYSLER LLC
  12. Disconnect internal line from fuel pump module.
  13. Tip module on its side to drain remaining fuel from reservoir and remove module from vehicle.
    Fig 10: Removing/Installing Module
    GC0055424Courtesy of CHRYSLER LLC
  14. Remove module from vehicle.
    Fig 11: Fuel Pump Module Seal
    GC0041455Courtesy of CHRYSLER LLC
  15. Remove seal from tank. Discard seal.