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Home >> Jeep >> 2011 >> Compass Base, 2.0 A, Standard >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel System >> Fuel Delivery, Gas >> TANK, Fuel >> Installation >> Installation
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TANK, Fuel: Installation: Installation

Fig 1: Fuel Tank Straps
GC0084332Courtesy of CHRYSLER LLC
  1. Install fuel tank straps.
    Fig 2: Lower Fuel Tank
    GC0084331Courtesy of CHRYSLER LLC
  2. Raise fuel tank into position.
  3. Position fuel tank straps. Tighten fuel tank strap bolts to 47 N.m (34.5 ft. lbs.). Remove transmission jack. Ensure straps are not twisted or bent.
    Fig 3: Park Brake Cable
    GC0084329Courtesy of CHRYSLER LLC
  4. Install parking brake cable.
    Fig 4: Park Brake Cable
    GC0084330Courtesy of CHRYSLER LLC
  5. Install parking brake cable.
    Fig 5: Filler Tube Vent Line
    GC0084327Courtesy of CHRYSLER LLC
  6. Connect filler tube recirculation vent line and purge line.
    Fig 6: Filler Tube Tank Connection
    GC0084328Courtesy of CHRYSLER LLC
  7. Connect fuel fill tube to tank inlet. Tighten hose clamp to 4 N.m (35 in. lbs.).
    Fig 7: EVAP Line
    GC0084326Courtesy of CHRYSLER LLC
  8. Connect vapor canister line.
    Fig 8: Rear Differential Mounting
    GC0084322Courtesy of CHRYSLER LLC
  9. Install rear driveline module. Refer to Installation .
    Fig 9: Remove Stay Bars
    GC0084321Courtesy of CHRYSLER LLC
  10. Install stay bars. Refer to Installation .
    Fig 10: Left Side Splash Shield
    GC0084324Courtesy of CHRYSLER LLC
  11. Install splash shield.
    Fig 11: Right Side Splash Shield
    GC0084325Courtesy of CHRYSLER LLC
  12. Install splash shield.
    Fig 12: Driveshaft And Exhaust Pipe
    GC0084320Courtesy of CHRYSLER LLC
  13. Install exhaust system (1).
  14. Install drive shaft (2). Refer to Installation .
  15. Install the fuel tank skid plates, if equipped.
    Fig 13: Lock Ring Tool
    GC0084311Courtesy of CHRYSLER LLC
  16. While holding the pump module in position, install lock ring and use Fuel Pump Lock Ring Wrench (special tool #9340, SAE Fuel Pump Lock Ring Wrench) or equivalent to tighten lock ring.
  17. Connect electrical connector and lock the connector.
  18. Connect the fuel line (refer to FITTING, Quick Connect  ).
    Fig 14: Module Cover
    GC0084307Courtesy of CHRYSLER LLC
  19. Install plastic cover.
    Fig 15: Rear Seat In Place
    GC0084310Courtesy of CHRYSLER LLC
  20. Install rear seat cushion.
  21. Reconnect the negative battery cable.
  22. Install the air cleaner lid, connect the inlet air temperature sensor and makeup air hose.
  23. Fill fuel tank with clean fuel. Use a scan tool to pressurize the system and check for leaks.
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