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RADIATOR, Engine Cooling: Installation: Diesel

NOTE:

Care must be taken not to damage the radiator cooling fins and tubes during installation.

Fig 1: Radiator, Charge Air Cooler, Hose & Fasteners
GC0138016Courtesy of CHRYSLER LLC
  1. Lower radiator (1) into mounting position.
  2. Install the A/C condenser onto radiator mounts.
  3. Position charge air cooler to radiator. Tighten bolts (4, 6) to 8 N.m (70 lbs. in.).
  4. Connect charge air cooler hoses (5, 7).
    Fig 2: Lower, Fan Blade Retaining Nut & Fan Motor
    GC0137791Courtesy of CHRYSLER LLC
  5. Install the lower radiator hose. Align the hose and position the clamp so it will not interfere with engine components.
  6. Install radiator cooling module (8). Refer to FAN, Cooling, Installation .
    Fig 3: Front Bumper Fascia Components
    GC0103124Courtesy of CHRYSLER LLC
  7. Partially raise vehicle.
  8. Install the front bumper/grille fascia (2). Refer to FASCIA, Front, Installation .
  9. Install inner well splash shields.
  10. Install front tires. Refer to Installation .
    Fig 4: Identifying Air Inlet Tube
    GC0138466Courtesy of CHRYSLER LLC
  11. Lower vehicle.
  12. Fill cooling system with appropriate coolant. Refer to Standard Procedure .
  13. Connect negative battery cable.
  14. Install engine cover.
  15. Install air cleaner intake duct (2).
  16. Operate engine until it reaches normal operating temperature. Check cooling system for correct fluid level.
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