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Sending Unit And Sensor, Fuel Level: Removal: Removal

Fig 1: Fuel Pump/Level Sensor Connector
GC0103147Courtesy of CHRYSLER GROUP, LLC
  1. Remove fuel pump module. Refer to MODULE, FUEL PUMP, REMOVAL .
  2. Depress retaining tab and remove the fuel pump/level sensor connector from the BOTTOM  of the fuel pump module electrical connector.
    NOTE:

    The pump module harness on TOP of flange is not serviceable or removable.

    Fig 2: Wedge Lock
    GC0103148Courtesy of CHRYSLER GROUP, LLC
  3. Remove the wedge lock from the electrical connector.
    Fig 3: Terminal Removal Tool
    GC0103149Courtesy of CHRYSLER GROUP, LLC
    1 - TERMINAL REMOVAL TOOL
    2 - FUEL LEVEL SENSOR CONNECTOR
  4. Using the (special tool #C-4334, Extractor) tool (1) terminal remover or equivalent, remove terminals from level sensor connector (2).
    Fig 4: Fuel Level Sensor Wire Retainer
    GC0103150Courtesy of CHRYSLER GROUP, LLC
    1 - FUEL LEVER SENSOR
  5. Remove wire from wire retainer.
    Fig 5: Level Sensor Tabs
    GC0103151Courtesy of CHRYSLER GROUP, LLC
    Fig 6: Releasing Tabs From Level Sensor
    GC0080409Courtesy of CHRYSLER GROUP, LLC
    Fig 7: Level Sensor
    GC0080410Courtesy of CHRYSLER GROUP, LLC
  6. Depress the tab and unlock the sender card.
  7. Slide level sensor out of channel in module.