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Pump, Water: Installation: 3.0L

Fig 1: Exploded View Of Water Pump
GC0146955Courtesy of CHRYSLER GROUP, LLC
  1. Clean mating surfaces. Install a new water pump gasket (3).
  2. Install the water pump (4) onto the rear water pump housing (2). Loosely install the bolts (6).
  3. Tighten front (5) and rear (1) fasteners to 11 N.m (97 in. lbs.).
  4. Tighten mounting bolts (6) to 24 N.m (18 ft. lbs.).
    Fig 2: Temperature Sensor & Thermostat Housing
    GC0146951Courtesy of CHRYSLER GROUP, LLC
  5. Install the temperature sensor (2).
  6. Install the thermostat housing assembly (1). Tighten to 11 N.m (97 in. lbs.)
    Fig 3: Thermostat Housing, Purge Tube, Heater Supply Hose Fitting & Bypass Housing
    GC0146956Courtesy of CHRYSLER GROUP, LLC
  7. Install the heater supply hose to its respected outlet fitting (3) on the water pump.
  8. Install the lower radiator hose to the bypass housing (4).
  9. Install the coolant recovery bottle purge hose to the purge tube (2).
  10. Install the upper radiator hose to the thermostat housing (1).
    Fig 4: Pulleys, Tensioner & Drive Belt 3.0L
    GC0146633Courtesy of CHRYSLER GROUP, LLC
  11. Install the belt tensioner mounting bracket.
  12. Install belt tensioner assembly (7). Refer to TENSIONER, BELT, INSTALLATION .
    Fig 5: (EGR) Air Flow Control Valve
    GC0146713Courtesy of CHRYSLER GROUP, LLC
  13. Install the EGR air control valve (2). Refer to VALVE, EXHAUST GAS RECIRCULATION (EGR), INSTALLATION .
    Fig 6: Fuel Supply Line
    GC0146987Courtesy of CHRYSLER GROUP, LLC
  14. Install the fuel supply line (2). Refer to TUBE(S), FUEL, INSTALLATION .
  15. Install the air intake assembly. Refer to BODY, AIR CLEANER, INSTALLATION or BODY, AIR CLEANER, INSTALLATION, 5.7L or BODY, AIR CLEANER, INSTALLATION .
  16. Connect negative battery cable.
  17. Evacuate air and refill cooling system. Refer to STANDARD PROCEDURE .
  18. Check cooling system for leaks. Refer to DIAGNOSIS AND TESTING .