Radiator, Engine Cooling: Installation: Diesel

NOTE:

Care must be taken not to damage the radiator cooling fins and tubes during installation.

Fig 1: Radiator, Charge Air Cooler, Hose & Fasteners

Courtesy of CHRYSLER GROUP, LLC

Lower radiator (1) into mounting position.
Install the A/C condenser onto radiator mounts.
Position charge air cooler to radiator. Tighten bolts (4, 6) to 8 N.m (70 in. lbs.).
Connect charge air cooler hoses (5, 7).

Fig 2: Lower, Fan Blade Retaining Nut & Fan Motor
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Install the lower radiator hose. Align the hose and position the clamp so it will not interfere with engine components.
Install radiator cooling module (8). Refer to FAN, COOLING, INSTALLATION .
Raise the vehicle.

Fig 3: Belly Pan & Bolts
Courtesy of CHRYSLER GROUP, LLC
Install the lower belly pan (2).
Partially lower the vehicle.

Fig 4: Front Bumper Fascia Components
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Install the front bumper/grille fascia (2). Refer to FASCIA, FRONT, INSTALLATION .
Install inner well splash shields.
Install the front tires. Refer to INSTALLATION .
Lower the vehicle.

Fig 5: Identifying Air Inlet Tube
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Fill cooling system with appropriate coolant. Refer to STANDARD PROCEDURE .
Connect the negative battery cable.
Install engine cover.
Install air cleaner intake duct (2).
Operate engine until it reaches normal operating temperature. Check cooling system for correct fluid level.