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Gas Engine

Fig 1: Cooling Module Assembly
GC0098472Courtesy of CHRYSLER GROUP, LLC
1 - UPPER RADIATOR CLOSURE PANEL
2 - COOLING MODULE
3 - RADIATOR FAN CONNECTOR
4 - LOWER RADIATOR CROSSMEMBER
  1. Install the lower air seal to radiator.
  2. Position radiator into mounting position.
  3. Position A/C condenser against radiator. Hand start fasteners.
  4. Install radiator fan/shroud assembly. Hand start fasteners.
  5. Tighten all condenser fasteners to 8 N.m (70 in. lbs.).
  6. Tighten all radiator fan fasteners to 6 N.m (55 in. lbs.).
  7. Install fasteners attaching transmission oil cooler to radiator. Tighten fasteners to 8 N.m (70 in. lbs.).
  8. Raise vehicle on hoist.
  9. Connect the lower air seal to the side air seals.
  10. Connect lower radiator hose. Align the hose and position the clamp so it will not interfere with engine components.
  11. Connect the radiator fan electrical connector.
  12. Connect the power steering hoses.
  13. Close radiator draincock.
  14. Lower vehicle.
  15. Connect upper radiator hose. Align the hose and position the clamp to prevent interference with the engine or hood.
  16. Install upper radiator closure panel and center brace. Refer to PANEL, CLOSURE, UPPER, INSTALLATION .
  17. Install grille.
  18. Install battery tray and battery.
  19. Connect positive battery cable. Connect negative battery cable.
  20. Install air cleaner housing assembly.
  21. Fill cooling system with coolant. Refer to STANDARD PROCEDURE .
  22. Operate engine until it reaches normal operating temperature. Check cooling system for correct fluid level.
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