1.6L, 2.0L Diesel: Removal

1. Open the cover of the fuse box in the engine compartment and remove the fuse F21 (15 A) of the fuel pump.
2. Start the engine and run until the fuel in the lines is depleted.
3. Install the fuse removed earlier and close the fuse box cover.
4. Disconnect and isolate the negative battery cable.
5. Remove the rear seat cushion. Refer to SEAT CUSHION, REMOVAL AND INSTALLATION .

   Courtesy of CHRYSLER GROUP, LLC

6. Remove the screws and the cover to access the fuel pump (1).

   Courtesy of CHRYSLER GROUP, LLC

7. Disconnect the fuel pump wire harness connector (1).
8. Disconnect the fuel supply line quick connect coupling (2).
9. Disconnect the fuel return line quick connect coupling (3).

   Courtesy of CHRYSLER GROUP, LLC

10. Using the 2000002100 (EMEA) or (special tool #9340, SAE Fuel Pump Lock Ring Wrench) (NAFTA) tool (1a) and remove the pump assembly lock ring (1b).

    Courtesy of CHRYSLER GROUP, LLC

11. Remove the fuel pump module (1).

    Courtesy of CHRYSLER GROUP, LLC

12. Remove the fuel tank O-ring seal (1).

INSTALLATION 

Courtesy of CHRYSLER GROUP, LLC

1. Install the fuel pump module, taking care to align the reference (1a) on the tank with the appendix (1b) of the fuel pump.

   Courtesy of CHRYSLER GROUP, LLC

2. Install the fuel pump assembly lock ring, by aligning the reference (1a) with the reference (1b) on the tank.
3. Using the 2000002100 (EMEA) or (special tool #9340, SAE Fuel Pump Lock Ring Wrench) (NAFTA) tool (2) and tighten the fuel pump module lock ring.
4. Connect the fuel return line quick connect coupling.
5. Connect the fuel supply line quick connect coupling.
6. Connect the fuel pump module wire harness connector.
7. Install the fuel pump access cover and securely tighten the screws.
8. Install the rear seat cushion. Refer to SEAT CUSHION, REMOVAL AND INSTALLATION .
9. Connect the negative battery cable.