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Connector Terminal Installation

  1. Select a wire from the terminal repair kit that best matches the color and gauge of the wire being repaired.
  2. Cut the repair wire to the proper length and remove one-half (1/2) inch of insulation.
  3. Splice the repair wire to the wire harness (see Wire Splicing procedure).
  4. Insert the repaired wire into the connector.
  5. Install the connector locking wedge, if required, and reconnect the connector to its mating half/component.
  6. Re-tape the wire harness starting at 1-1/2 inches behind the connector and 2 inches past the repair.
  7. Connect battery and test all affected systems.
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