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Removal And Installation: 1.4L: Installation

  1. Install the upstream oxygen sensor to the catalytic converter and tighten to the proper torque specification. Refer to TECHNICAL SPECIFICATIONS .
    GC0166084Courtesy of CHRYSLER GROUP, LLC
  2. Install the heat shield to the catalytic convertor and securely tighten the nuts.
  3. Install the catalytic converter support brackets (1a) and tighten the bolts (1b) to the proper torque specification. Refer to TECHNICAL SPECIFICATIONS .
    GC0163688Courtesy of CHRYSLER GROUP, LLC
  4. Install a NEW  metal gasket matching the references indicated in the figure (1).
    GC0164310Courtesy of CHRYSLER GROUP, LLC
  5. Install the catalytic converter with brackets (1a) and tighten the bolts (1b) to the proper torque specification. Refer to TECHNICAL SPECIFICATIONS .
    GC0165246Courtesy of CHRYSLER GROUP, LLC
  6. Using a NEW  gasket, install the exhaust pipe (1) and tighten the NEW  nuts to the proper torque specification. Refer to TECHNICAL SPECIFICATIONS .
    GC0163469Courtesy of CHRYSLER GROUP, LLC
  7. Install the front exhaust pipe support bracket bolts (1) and tighten to the proper torque specification. Refer to TECHNICAL SPECIFICATIONS .
  8. Install the bolt (2) securing the exhaust pipe to the engine oil pan and tighten to the proper torque specification. Refer to TECHNICAL SPECIFICATIONS .
    GC0165757Courtesy of CHRYSLER GROUP, LLC
  9. Install the rear exhaust pipe support bracket bolts (1) and tighten to the proper torque specification. Refer to TECHNICAL SPECIFICATIONS .
  10. Connect the upstream oxygen sensor wire harness connector and engage the harness with the clip retainer.
  11. Connect the downstream oxygen sensor wire harness connector and engage the harness with the clip retainer.
    GC0163624Courtesy of CHRYSLER GROUP, LLC
  12. Install the bolt securing the catalytic converter to the turbocharger and tighten to the proper torque specification. Refer to TECHNICAL SPECIFICATIONS .
  13. Engage the upstream oxygen sensor wiring harness to the wiring retaining clip.
  14. Install the turbocharger heat shield.
    GC0164597Courtesy of CHRYSLER GROUP, LLC
  15. Install the turbocharger support bracket (1a) and tighten the NEW  nut (1b) and bolts (1c) to the proper torque specification. Refer to TECHNICAL SPECIFICATIONS .
  16. Install the heat shield and securely tighten the bolts.
  17. Install the engine cover. Refer to COVER, ENGINE, REMOVAL AND INSTALLATION or COVER, ENGINE, REMOVAL AND INSTALLATION or COVER, ENGINE, REMOVAL AND INSTALLATION .
  18. Connect the negative battery cable.
GC0164051Courtesy of CHRYSLER GROUP, LLC
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