Removal And Installation: 2.4L
REMOVAL
- Raise and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .
- Remove the right front wheel. Refer to REMOVAL AND INSTALLATION .
- Remove the right front splash shield. Refer to SHIELD, SPLASH, FRONT WHEELHOUSE, REMOVAL AND INSTALLATION .
- Remove the engine belly pan. Refer to BELLY PAN, REMOVAL AND INSTALLATION .
- Remove the right half-shaft. Refer to REMOVAL AND INSTALLATION
or REMOVAL AND INSTALLATION
.
- Remove the rear exhaust pipe support bracket bolts (1).
- Loosen the exhaust clamp nut (2).
- Remove the front exhaust pipe support bracket bolts (1).
- Loosen the exhaust pipe bracket clamp (2).
- Remove the nuts (3) and separate the exhaust pipe from the catalytic converter.
- Remove the gasket.
- Place a suitable hydraulic lift (1) under the exhaust pipe.
- Remove the two isolators (1) that support the front exhaust pipe.
- Place a suitable hydraulic lift (1) under the transmission as shown in illustration.
- Remove the rear engine mount isolator to bracket bolt (1).
- Using the hydraulic lift, raise up the powertrain from the suspension crossmember to gain proper clearance.
- Remove the exhaust pipe (1) with intermediate flexible portion from the muffler.
INSTALLATION
- Install the exhaust pipe with intermediate flexible joint and connect it to the muffler.
- Lower the hydraulic lift to bring the powertrain to crossmember.
- Install the rear engine mount isolator to bracket bolt (1) and tighten to the proper torque specification. Refer to (TORQUE SPECIFICATIONS ).
- Remove the hydraulic lift.
- Engage the two isolators supporting the front exhaust pipe.
- Using a NEW gasket, install the exhaust pipe to the catalytic converter and tighten the NEW nuts (1) to the proper torque specification. Refer to TECHNICAL SPECIFICATIONS .
- Install the front exhaust pipe support bracket bolts (2) and tighten to the proper torque specification. Refer to TECHNICAL SPECIFICATIONS .
- Install the exhaust pipe support bracket bolt (3) and tighten to the proper torque specification. Refer to TECHNICAL SPECIFICATIONS .
- Install the rear support bracket bolts (1) and tighten to the proper torque specification. Refer to TECHNICAL SPECIFICATIONS .
- Tighten the exhaust clamp nut (2) to the proper torque specification. Refer to TECHNICAL SPECIFICATIONS .
- Remove the hydraulic lift.
- Install the right half shaft. Refer to REMOVAL AND INSTALLATION or REMOVAL AND INSTALLATION .
- Install the right front splash shield. Refer to SHIELD, SPLASH, FRONT WHEELHOUSE, REMOVAL AND INSTALLATION .
- Install the right front wheel. Refer to REMOVAL AND INSTALLATION .
- Install the engine belly pan. Refer to BELLY PAN, REMOVAL AND INSTALLATION .
- Remove the vehicle from the lift.