Removal And Installation
REMOVAL
- Open the cover of the fuse box in the engine compartment and remove the fuse F21 (15 A) of the fuel pump.
- Start the engine and run until the fuel in the lines is depleted.
- Install the fuse removed earlier and close the fuse box cover.
- Remove the rear seat cushion. Refer to SEAT CUSHION, REMOVAL AND INSTALLATION
.
- Lift the cover, unscrew the screws and remove the cover (1) to access the fuel pipes.
- Open the clamp (1) and release the fuel vapor hoses.
- Lift the cover, unscrew the screws and remove the cover to access the fuel pump.
- Unplug the wire harness connector (1) from fuel pump.
- Disconnect the fuel delivery pipe quick coupling (2).
- Disconnect the fuel vapor pipe quick couplings (3).
- Mount the 2000002100 (EMEA) or (special tool #9340, SAE Fuel Pump Lock Ring Wrench) (NAFTA) tool (1a) and remove the pump assembly mounting ring set (1b).
- Disconnect the quick coupling of the fuel vapor recovery pipe (1).
- Remove the fuel pump assembly (1).
- Remove the seal on the tank (1).
INSTALLATION
- Install the fuel pump assembly using a NEW
tank seal, taking care to align the reference (1a) on the tank with the appendix (1b) of the pump.
- Install the fuel pump assembly mounting ring, by aligning the reference (1a) with the reference (1b) on the tank.
- Mount the 2000002100 (EMEA) or (special tool #9340, SAE Fuel Pump Lock Ring Wrench) (NAFTA) tool (2) and tighten the fuel pump assembly retaining nut.
- Connect the fuel vapor quick coupling.
- Connect the quick coupling of fuel supply hose.
- Connect the wire harness connector to the fuel pump.
- Install the access cover to the fuel pump, tighten the screws and lower the cover.
- Install the rear seat cushion. Refer to SEAT CUSHION, REMOVAL AND INSTALLATION .