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Cooling System: Engine: Thermostat: Installation: 3.6L

  1. Clean the mating surfaces on the timing cover and thermostat housing.
    GC0173657Courtesy of CHRYSLER GROUP, LLC
  2. Install a NEW  thermostat housing gasket (1).
    GC0173578Courtesy of CHRYSLER GROUP, LLC
  3. Install the thermostat housing and tighten the bolts (1) finger tight.
    Fig 1: Thermostat Housing Bolts Tightening Sequence
    GC0173780Courtesy of CHRYSLER GROUP, LLC
  4. Using the sequence shown, tighten the bolts to the proper specifications. Refer to TORQUE SPECIFICATIONS GAS  .
    GC0173597Courtesy of CHRYSLER GROUP, LLC
  5. Connect the Engine Coolant Temperature (ECT) sensor (1) wire harness connector.
    GC0173728Courtesy of CHRYSLER GROUP, LLC
  6. Install the upper radiator hose (1) onto the thermostat housing.
    GC0173662Courtesy of CHRYSLER GROUP, LLC
  7. Install the coolant hose (1) onto the thermostat housing.
  8. Fill the cooling system. Refer to COOLANT SYSTEM AIR EVACUATION  .
  9. Install the air cleaner body. Refer to INSTALLATION .
  10. Connect the negative battery cable.
  11. Run the engine until it reaches normal operating temperature. Check the cooling system for leaks and correct fluid level. Refer to STANDARD PROCEDURE .