Control Valve Body: Reassembly

NOTE:

Before assembly, make sure all parts are perfectly clean.
Apply ATF to all parts.
Do not reuse gaskets or O-rings.

Fig 1: Assembling Control Valve Body Components (1 Of 2)

Fig 2: Assembling Control Valve Body Components (2 Of 2)

Fig 3: Identifying Oil Strainer & Oil Filter Installation Positions On Lower Control Valve Body

Fig 4: Identifying Oil Filter Installation Position On Premain Control Valve Body At Lower Control Valve Body Side

Fig 5: Identifying Steel & Rubber Ball, & Oil Strainer Installation Positions On Main Control Valve Body Side

Fig 6: Identifying Rubber Ball Installation Positions On Main Control Valve Body At Premain Control Valve Body Side

Fig 7: Identifying Oil Filter Installation Position At Upper Control Valve Body Side

Fig 8: Identifying Oil Filter & Oil Strainer Installation Positions On Upper Control Valve Body

Fig 9: Identifying Bolt Installation Positions & External Parts Locations

Fig 10: Identifying Control Valve Body Bolt Dimensions

Install oil strainer into lower control valve body.

Fig 11: Installing Oil Strainer Into Lower Control Valve Body
Set oil filter into lower separator plate.

Fig 12: Setting Oil Filter Into Lower Separator Plate

NOTE: Gasket "F" and gasket "E" are not interchangeable. They are identified by their shape in area designated in illustration. Refer to Fig 13 .

Fig 13: Identifying Gaskets "E" & "F"
Set new gasket "F", lower separator plate, and new gasket "E" onto lower valve body.

Fig 14: Installing Lower Control Valve Body Components
Set premain control valve body onto lower valve body and install seven bolts.
Tightening torque: 69.6~94.8 lb-in. (7.9-10.7 N.m, 80~110 kg-cm)

Fig 15: Installing Premain Control Valve Body Onto Lower Valve Body
Install two rubber balls and oil strainers into their proper positions in premain control valve body.

Fig 16: Installing Rubber Balls, Steel Ball & Oil Strainer In Premain Control Valve Assembly
Install rubber balls into their proper positions in main control valve body. Refer to Fig 17 .

Fig 17: Installing Rubber Balls In Main Control Valve Body

NOTE: Gasket "C" and gasket "D" are not interchangeable. They are identified by their shape in area designated in illustration.

Fig 18: Identifying Gaskets "C" & "D"
Set the new gasket "C", main separator plate, and gasket "D" onto main control valve body.

Fig 19: Installing Main Control Valve Body Components
Secure gasket "C", main separator plate and gasket "D" to main control valve body with two screws in locations shown.
Tightening torque: 11.3~16.5 lb-in. (1.27~1.86 N.m, 13~19 kg-cm)

Fig 20: Locating Main Control Valve Body Screw Positions
Set main control valve body onto premain control valve body.
NOTE: Match bolt head letters as shown in Fig 21 .

Fig 21: Identifying Valve Body Bolt Locations
Loosely tighten bolts. Refer to bolt installation positions and external parts locations. Refer to Fig 9 and Fig 10 .
Set the oil filter in upper separator plate.

Fig 22: Installing Oil Filter In Upper Separator Plate

NOTE: Gasket "A" and gasket "B" are not interchangeable. They are identified by their shape in area designated in illustration.

Fig 23: Identifying Gaskets "A" & "B"
Set new gasket "A", upper separator plate, and new gasket "B" onto upper control valve body.

Fig 24: Installing Upper Control Valve Body Components
Secure gasket "A", upper separator plate and gasket "B" to upper control valve body with two screws in locations shown in Fig 25 .

Fig 25: Locating Upper Control Valve Body Screw Positions
Set upper control valve body onto main control valve body and install nine bolts.
Tightening torque: 69.6~94.8 lb-in. (7.9~10.7 N.m, 80~110 kg-cm)

Fig 26: Installing Upper Control Valve Body Onto Main Control Valve Body

NOTE: Match bolt head letters as shown in Fig 27 .
Loosely tighten lower control valve body bolts. Refer to Fig 9 and Fig 10 .

Fig 27: Installing Lower Control Valve Body Bolts
Install linear solenoid valve.
Tightening torque: 69.6~94.8 lb-in. (7.9~10.7 N.m, 80~110 kg-cm)
Install shift solenoids "B" and "C", oil strainers, and bracket.

Fig 28: Installing Shift Solenoids "B" & "C"
Tighten mounting bolts.
Tightening torque: 69.6~94.8 lb-in. (7.9~10.7 N.m, 80~110 kg-cm)

Fig 29: Locating Control Valve Body Bolts
Install torque converter clutch solenoid and oil strainer.
Tightening torque: 69.6~94.8 lb-in. (7.9~10.7 N.m, 80~110 kg-cm)

Fig 30: Installing Shift Solenoid "A" & TCC Solenoid
Install shift solenoid "A" and oil strainer onto upper valve body.
Tightening torque: 69.6~94.8 lb-in. (7.9~10.7 N.m, 80~110 kg-cm)
Apply ATF to new O-rings and install them onto oil pipe assembly.
Install oil pipe assembly.
Tightening torque: 69.6~94.8 lb-in. (7.9~10.7 N.m, 80~110 kg-cm)

Fig 31: Installing Oil Pipe Assembly
Apply ATF to new O-ring and install it onto oil strainer assembly.

Fig 32: Installing O-Ring On Oil Strainer
Install oil strainer onto control valve body and then tighten three bolts.
Tightening torque: 69.6~94.8 lb-in. (7.9~10.7 N.m, 80~110 kg-cm)