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Reverse/Forward Clutch Assembly: Disassembly

Fig 1: Exploded View Of Reverse/Forward Clutch Assembly
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  1. Remove thrust bearing.
  2. Remove snap ring.
  3. Remove retaining plate.
  4. Remove forward clutch drive plates and driven plates, (each three)
  5. Remove dished plate.
  6. Install SST(0K201 190 AA1)  in coasting clutch drum as shown in Fig 2 .
    Fig 2: Installing Spring Compressor To Coasting Clutch Drum
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  7. Compress spring and retainer assembly.
  8. Remove snap ring.
  9. Remove SST(0K201 190 AA1)  then remove spring and retainer assembly.
  10. Remove snap ring.
  11. Remove retaining plate.
  12. Remove coasting clutch drive plates and driven plates, (each two)
  13. Remove coasting clutch drum from reverse/forward drum by applying compressed air through fluid passage.
    Fig 3: Removing Coasting Clutch Drum From Reverse/Forward Drum
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  14. Remove coasting clutch piston from coasting clutch drum by applying compressed air through fluid passage.
    Fig 4: Remove Coasting Clutch Piston From Coasting Clutch Drum
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  15. Remove outer seal and inner seal from coasting piston.
  16. Remove two seal rings and outer seal from coasting clutch drum.
  17. Install SST(0K201 190 AA1)  in reverse/forward drum as shown in Fig 5 .
    Fig 5: Installing Return Spring Compressor To Drum
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  18. Compress piston return spring.
  19. Remove snap ring from groove with snap ring pliers.
    Fig 6: Removing Snap Ring From Groove In Drum
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  20. Remove SST(0K201 190 AA1)  from reverse/forward drum.
  21. Remove snap ring with a screwdriver.
    Fig 7: Removing Snap Ring From Drum
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  22. Remove retaining plate.
  23. Remove reverse clutch driven plates and driven plates, (each two)
  24. Remove snap ring.
  25. Remove return spring stopper and piston.
  26. Place reverse/forward drum on oil pump.
  27. Remove reverse piston by applying compressed air through reverse clutch fluid passage.
    Fig 8: Removing Reverse Clutch Piston Using Compressed Air
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  28. Remove two seal rings from reverse piston.