Reverse/Forward Clutch Assembly: Reassembly

1. Apply ATF to inner and outer faces of seals, and install them to reverse clutch piston.
   Fig 1: Installing Seal To Reverse Clutch Piston

   
2. Insert reverse clutch piston by pushing evenly around circumference, bearing careful not to damage seal rings.
   Fig 2: Inserting Reverse Clutch Piston Into Drum

   

1. Measure clearance between snap ring and retaining plate of reverse clutch.
2. If clearance is not within specification, adjust it by selecting correct thickness snap ring. Refer to REVERSE CLUTCH SNAP RING SIZES  table.

   Reverse clutch clearance: 0.035-0.047 in. (0.9-1.2 mm) 

   REVERSE CLUTCH SNAP RING SIZES
   
   

   Reverse Clutch Snap Ring Sizes - In. (mm)
   0.079 (2.0)	0.087 (2.2)	0.095 (2.4)
   0.102 (2.6)	0.110 (2.8)	0.118 (3.0)

   Fig 7: Measuring Reverse Clutch Clearance

   

1. Apply ATF to inner and outer faces of seal, and install it onto coasting clutch drum.
   Fig 8: Installing Seal To Coasting Clutch Drum

   
2. Face outer seal lip toward inside by gently rolling it down around circumference for easier installation into drum.
3. Install coasting clutch drum in correct position in reverse/forward drum as shown in Fig 9 .
   Fig 9: Installing Coasting Clutch Drum Into Reverse/Forward Drum

   
4. Push evenly around circumference, being careful not to damage outer seal.

1. Apply ATF to inner and outer faces of seals and install them onto coasting clutch piston.
   Fig 10: Installing Seal To Coasting Clutch Piston

   
2. Face outer seal lip toward inside by gently rolling it down around circumference for easier installation into drum.

1. Measure clearance between snap ring and retaining plate of coasting clutch.
2. If clearance is not within specification, adjust it by selecting correct thickness snap ring. Refer to COASTING CLUTCH SNAP RING SIZES  table.

   Coasting clutch clearance: 0.039-0.048 in. (1.0-1.2 mm) 

   COASTING CLUTCH SNAP RING SIZES
   
   

   Coasting Clutch Snap Ring Sizes - In. (mm)
   0.071 (1.80)	0.077 (1.95)	0.083 (2.10)
   0.088 (2.25)	0.094 (2.40)	0.100 (2.55)
   0.106 (2.70)	0.112 (2.85)	-

   Fig 14: Measuring Coasting Clutch Clearance

   

1. Measure clearance between snap ring and retaining plate of forward clutch.
2. If clearance is not within specification, adjust it by selecting correct thickness snap ring. Refer to FORWARD CLUTCH SNAP RING SIZES  table.

   Forward clutch clearance: 0.039-0.048 in. (1.0-1.2 mm) 

   FORWARD CLUTCH SNAP RING SIZES
   
   

   Forward Clutch Snap Ring Sizes - In. (mm)
   0.063 (1.60)	0.069 (1.75)	0.075 (1.90)
   0.087 (2.20)	0.081 (2.05)	0.093 (2.35)

   Fig 17: Measuring Forward Clutch Clearance

   

1. Set clutch assembly onto oil pump.
2. Check clutch operation by applying compressed air though fluid passages shown.

   Air pressure: 57 psi (392 kPa, 4.0 kg/cm ²  ) maximum 

   Fig 18: Checking Clutch Operation Using Compressed Air

   

Thrust bearing outer diameter: Oil pump side: 3.39 in. (86.0 mm) 

Small sun gear and one-way clutch side: 2.21 in. (56.1 mm) 

Fig 19: Installing Thrust Bearings Onto Reverse/Forward Drum