LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Kia >> 2002 >> Spectra Base, Automatic >> Repair and Diagnosis >> Quick Lookups >> Technical Bulletins >> Campaigns >> Engine Control Systems >> Service Campaign: Spectra ORVR Valve (SC026)
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Service Campaign: Spectra ORVR Valve (SC026)

Publication date: 2003-05-01
Reference number: SC026

SERVICE CAMPAIGN: SPECTRA ORVR VALVE

SERVICE CAMPAIGN: SPECTRA ORVR VALVE

SERVICE CAMPAIGN BULLETIN

Reference Number(s): Campaign 026, Date of Issue:  May 2003
KIA: Spectra
VOLUME: 3
GROUP: Campaign

SUBJECT

Service Campaign: Spectra ORVR Valve 

This bulletin provides information related to a service campaign to replace ORVR (on-board refueling vapor recovery) valve on 2002 and 2003 Spectra models. The ORVR valve on Spectra models produced from 5/4/01 through 7/12/02 may have interference with an underbody reinforcement which could result in cracking of a vapor hose connection on the ORVR valve.

If a crack occurs, the MIL will illuminate with evaporative system leak related DTCs.

To eliminate possible ORVR damage from underbody interference, a revised ORVR valve has been developed to service affected vehicles.

Fig 1: Identifying Old & New ORVR Valves
G03334466
NOTE: There is no charge to the customer for this repair. Under applicable law, you may not sell or otherwise deliver any affected 2002 or 2003MY Spectra until it has been repaired, pursuant to the procedures set forth in this bulletin.

For California Dealers, this recall is subject to the State of California Registration Renewal/Emission Recall Enforcement Program implemented in 1992. Involved vehicles must have the recall service completed before registration renewal.

INSPECTION:

Open driver's door and check for campaign completion label.

Fig 2: Checking Campaign Completion Label
G03334467

REPAIR PROCEDURE:

NOTE: If fuel tank is more than 1/4 full, it must be drained to avoid possible spillage from fuel filler pipe and to reduce excessive weight while fuel tank is being removed and reinstalled.
WARNING: Fuel vapors are flammable. Death or serious injury could result if they are ignited. Make sure there are no open flames or smoking in the area of the repair. Adequate ventilation is necessary to prevent a buildup of fumes which could ignite, causing fire or explosion.
  1. Remove rear seat cushion by pushing release mechanisms located under the front of the seat cushion.
    2. Fig 3: Pushing Release Mechanism Under Front Of Seat
    G03334468
  2. Remove three screws securing fuel pump cover. Disconnect electrical connectors from fuel pump and leak detection pump short harness.
    3. Fig 4: Disconnecting Fuel Pump Module Electrical Connectors
    G03334469
  3. Raise vehicle on hoist and remove rear exhaust system by removing two nuts at rear of main catalytic converter flange and disconnecting rubber hangers from at front and rear of exhaust system.
    4. Fig 5: Removing Rear Exhaust System
    G03334470
    Fig 6: Disconnecting Rubber Hanger
    G03334471
  4. Remove fuel tank exhaust shield.
    5. Fig 7: Removing Fuel Tank Exhaust Shield
    G03334472
  5. Disconnect electrical connector from evap leak detection pump.
    6. Fig 8: Disconnecting Electrical Connector From Evap Leak Detection Pump
    G03334473
  6. Disconnect hoses from charcoal canister, remove mounting bolts and remove charcoal canister.
    7. Fig 9: Removing Charcoal Canister
    G03334474
  7. Loosen fuel filler hose clamp at left rear of fuel tank and disconnect hose.
    8. Fig 10: Disconnecting Fuel Filler Hose
    G03334475
  8. Disconnect fuel lines from fuel tank to fuel filter by pushing line toward filter, squeezing tabs to release and pulling line off from filter.
    9. Fig 11: Disconnecting Fuel Lines From Fuel Tank To Fuel Filter
    G03334476
  9. Support fuel tank using a suitable jack or lifting device and remove two bolts securing fuel tank straps to the body.
    10. Fig 12: Removing Fuel Tank Straps
    G03334477
  10. Lower fuel tank a few inches and disconnect vent hose from tee.
    11. Fig 13: Disconnecting Vent Hose From Tee
    G03334478
  11. Lower fuel tank. Disconnect vent hoses from ORVR valve, remove screws securing ORVR valve to fuel tank and remove ORVR valve.
    12. Fig 14: Removing ORVR Valve
    G03334479
  12. Install new ORVR valve in fuel tank, reinstall screws and reconnect hoses.
    13. Fig 15: Installing New ORVR Valve In Fuel Tank
    G03334480
  13. Raise fuel tank high enough to reconnect vent hose, reconnect vent hose.
    14. Fig 16: Reconnecting Vent Hose
    G03334481
  14. Raise fuel tank the rest of the way. Reconnect fuel filler hose and tighten clamp before reinstalling fuel tank straps.
    15. Fig 17: Reconnecting Fuel Filler Hose
    G03334482
  15. Reinstall fuel tank straps and torque to 40-44 lb-ft (54-59 Nm).
    16. Fig 18: Reinstalling Fuel Tank Straps
    G03334483
  16. Reconnect fuel lines at fuel filter by pushing line onto fitting until a click is felt, then pull to test.
    17. Fig 19: Reconnecting Fuel Lines At Fuel Filter
    G03334484
  17. Reinstall charcoal canister and reconnect hoses.
    18. Fig 20: Reinstalling Charcoal Canister And Reconnecting Hoses
    G03334485
  18. Reconnect electrical connector to evap leak detection pump.
    19. Fig 21: Reconnecting Electrical Connector To EVAP Leak Detection Pump
    G03334486
  19. Reinstall fuel tank exhaust shield.
    20. Fig 22: Reinstalling Fuel Tank Exhaust Shield
    G03334487
  20. Install a new gasket on catalytic converter flange. Position exhaust system on converter studs and attach at least one rubber hanger at main silencer to support exhaust, then install catalytic converter flange nuts and attach remaining rubber hangers. Torque flange nuts to 35-38 lb-ft (47-51 Nm).
    21. Fig 23: Installing Rear Exhaust System
    G03334488
    Fig 24: Reattaching Rubber Hangers
    G03334489
  21. Lower vehicle. Reconnect fuel pump wiring and reinstall cover.
    22. Fig 25: Reconnecting Fuel Pump Module Electrical Connectors
    G03334490
  22. Reinstall rear seat cushion.
    NOTE: If fuel was removed, transfer back into vehicle.
  23. Install campaign completion label on driver's door jam.
    24. Fig 26: Installing Campaign Completion Label On Driver's Door Jam
    G03334491

FOR CALIFORNIA DEALERS:

For vehicles sold in California, a supplied Vehicle Emission Recall Proof of Correction Form must be completed and given to each owner upon completion of the recall service for owner use as proof during renewal of vehicle registration.

Fig 27: Vehicle Emission Recall - Proof Of Correction Form
G03334492

AFFECTED PRODUCTION RANGE:

2002, 2003 Spectra models with production dates from 5/4/01 through 7/12/02.

PART NUMBER INFORMATION:

PART NUMBER INFORMATION

Description Old P/N New P/N
ORVR Valve 0K2NB 42 960 Q0K2N B4 296 0Q
Gasket, Exhaust Pipe 0K2C6 40 305A Same
SC026 Proof of Correction Card (1) N/A UP030 SC 026
SC026 Campaign Completion Label (1) N/A UT030 SC 026
(1) Extra Proof of Correction cards and labels are available at no cost through DPSM.

WARRANTY CLAIM INFORMATION:

WARRANTY CLAIM INFORMATION

Claim Type Causal P/N Qty. Cond. Code Cause Code Repair Description Labor OP Code Time Related Parts Qty.
R 0K2NB 42 960 0 N20 C07 R&R ORVR Valve 03N001R0 0.9 Q0K2N B4 296 0Q
0K2C6 40 305A		 1
1
NOTE: Labor includes R&R exhaust pipe catalytic converter flange gasket.
scientia non olet · About LEMON Manuals