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Clutch Cover And Disc: Removal

  1. Remove transaxle assembly. See REMOVAL & INSTALLATION .
  2. Install SST (0K130 430 010 / 0K590 111 004). 
    Fig 1: Installing Service Tool
    G01078261Courtesy of KIA MOTORS AMERICA, INC.
  3. Loosen each bolt one turn at a time, in a crisscross pattern, until spring tension is released. Proceed to remove clutch cover assembly and disc.
  4. Remove pilot bearing with SST(0K401 111 012)  , if necessary.
    NOTE: After removing flywheel, inspect for oil leakage past crankshaft rear oil seal. If necessary, replace oil seal. (Refer to Section EM.)
    Fig 2: Removing Pilot Bearing
    G01078262Courtesy of KIA MOTORS AMERICA, INC.
  5. Measure flywheel runout with a dial indicator. Replace flywheel if runout is excessive.

    Runout: 0.008 in (0.2 mm) maximum 

    Fig 3: Measuring Flywheel Runout
    G01078263Courtesy of KIA MOTORS AMERICA, INC.
  6. Hold flywheel with SST (0K590 111 004). 
  7. Remove six bolts and then remove flywheel.
    Fig 4: Removing Flywheel
    G01078264Courtesy of KIA MOTORS AMERICA, INC.