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Home >> Kia >> 2003 >> Optima L4-2.4L >> Repair and Diagnosis >> Transmission and Drivetrain >> Manual Transmission/Transaxle >> Service and Repair >> Reassembly
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Reassembly

MANUAL TRANSAXLE ASSEMBLY





MANUAL TRANSAXLE DIAGRAM





COMPONENTS

REASSEMBLY





1. Install the drive shaft oil seal using the special tool (09431-21200).

NOTE: Insert the oil seal straightly.





2. Install the shift arm and the select arm in the transmission case.





3. Install the detent body cover and the roller bearing.





4. Install the differential assembly.





5. Install the output shaft assembly and the input shaft assembly.





6. Install the retainer bearing.





7. Install the fork shift (1st & 2nd).





8. Install the fork shift (3rd & 4th).





9. Install the fork shift (5th & Rev).





10. Install the shift rail.





11. Install the interlock body and the control shaft.





12. Assemble the clutch housing and the transmission case with the snap ring extended.





13. Install the select lever, the shift lever and the sealing cap.





14. Install the side cover and the reverse idler gear assembly.
15. Install the poppet ball assembly.





16. Install the reamer bolt.





17. Install the clutch release fork shaft and the release bearing sleeve.





18. Install the speedometer driven gear.





19. Install the backup lamp.





20. Install the clutch release cylinder mounting bracket.





21. Install the shift control mounting bracket.
22. Install the mounting bracket.