Clutch Cover And Disc: Installation

NOTE: Install pilot bearing flush with flywheel.

Install new bearing with a suitable tool.
Bearing outer diameter: 1.378 in (35 mm)

Fig 1: Installing New Bearing
Courtesy of KIA MOTORS AMERICA, INC.
Wipe bolts clean and apply sealant to bolt threads.
Install flywheel and SST(0K590 111 004).
Tighten bolts in pattern shown below.
Tightening torque: 70.8~75.9 lb.ft

(96.1~103.0 N.m, 9.8~10.5 kg.m)

Fig 2: Installing Flywheel
Courtesy of KIA MOTORS AMERICA, INC.
Clean clutch disc internal splines; then apply a thin coat of molybdenum disulfide grease to the splines.
Hold clutch disc in position with SST (0K130 160 010).

Fig 3: Holding Clutch Disc In Position
Courtesy of KIA MOTORS AMERICA, INC.
Align dowel holes of clutch cover assembly with flywheel dowels.
Tighten bolts evenly and gradually in pattern shown below.
Tightening torque: 13.0~19.5 lb.ft

(17.6~26.5 N.m, 1.8~2.7 kg.m)

Fig 4: Installing Cover Assembly
Courtesy of KIA MOTORS AMERICA, INC.
Install transaxle assembly. See REMOVAL & INSTALLATION .