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Fuel Tank: Removal

  1. Preparation
    1. Remove the rear seat cushion. Refer to REAR SEAT .
    2. Remove the service cover (A).
      Fig 1: Identifying Service Cover
      G04862383Courtesy of KIA MOTORS AMERICA, INC.
    3. Disconnect the fuel pump connector (A).
      Fig 2: Identifying Fuel Pump Connector
      G04862384Courtesy of KIA MOTORS AMERICA, INC.
    4. Start the engine and wait until fuel in fuel line is exhausted.
    5. After engine stalls, turn the ignition switch to OFF position.
  2. Disconnect the fuel feed line (A) and canister hose (B).
    Fig 3: Identifying Fuel Feed Line And Canister Hose
    G04862389Courtesy of KIA MOTORS AMERICA, INC.
  3. Life the vehicle.
  4. Remove the center muffler. Refer to EXHAUST PIPE .
  5. Support the fuel tank with a jack.
  6. Unscrew the brake hose mounting bolts (A).
    Fig 4: Identifying Brake Hose Mounting Bolts
    G04862390Courtesy of KIA MOTORS AMERICA, INC.
    Fig 5: Identifying Brake Hose Mounting Bolts
    G04862391Courtesy of KIA MOTORS AMERICA, INC.
  7. Disconnect the fuel filler pipe (A), the leveling hose (B) and canister hose (C).
    Fig 6: Identifying Fuel Filler Pipe, Leveling Hose And Canister Hose
    G04862392Courtesy of KIA MOTORS AMERICA, INC.
  8. Unscrew the fuel tank mounting bolts (2) and nuts (2), and then remove the fuel tank.