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Fuel Tank: Removal

  1. Preparation
    1. Remove the 2nd seat(s). Refer to SEATS .
    2. Remove the Service Cover (A).
      Fig 1: Identifying Service Cover
      G04882174Courtesy of KIA MOTORS AMERICA, INC.
    3. Disconnect the Fuel Pump Connector (A).
      Fig 2: Identifying Fuel Pump Connector
      G04882175Courtesy of KIA MOTORS AMERICA, INC.
    4. Start the engine and wait until fuel in fuel line is exhausted.
    5. After the engine stalls, turn the ignition switch OFF.
  2. Disconnect the fuel pump connector (A) and the fuel tank pressure sensor connector (B).
    Fig 3: Identifying Fuel Pump Connector And Fuel Tank Pressure Sensor Connector
    G04882181Courtesy of KIA MOTORS AMERICA, INC.
  3. Lift the vehicle and support in with a jack.
    Fig 4: Supporting Vehicle With Jack
    G04882182Courtesy of KIA MOTORS AMERICA, INC.
  4. Disconnect the fuel filler hose (A) and the leveling hose (B).
    Fig 5: Identifying Fuel Filler Hose And Leveling Hose
    G04882183Courtesy of KIA MOTORS AMERICA, INC.
  5. Disconnect the fuel feed quick connector (A) near canister.
    Fig 6: Identifying Fuel Feed Quick Connector
    G04882184Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the fuel tank band (A) with unscrewing the mounting bolts (B) and remove the fuel tank from the vehicle.
    Fig 7: Identifying Fuel Tank Bands And Mounting Bolts
    G04882185Courtesy of KIA MOTORS AMERICA, INC.