Repair procedures: Disassembly

Disconnect the M-terminal (A) on the magnet switch assembly (B).

Fig 1: M-Terminal & Magnet Switch Assembly
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After loosening the 3 screws (A), detach the magnet switch assembly (B).

Fig 2: Magnet Switch Assembly & Screw
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Loosen the through bolts (A).

Fig 3: Through Bolts
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Remove the brush holder assembly (A), yoke (b) and armature (C).

Fig 4: Brush Holder Assembly, Yoke & Armature
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Remove the shield (A) and packing (B).

Fig 5: Packing & Shield
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Remove the lever plate (A) and lever packing (B).

Fig 6: Lever Plate & Lever Packing
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Disconnect the planet gear (A).

Fig 7: Planet Gear
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Disconnect the planet shaft assembly (A) and lever (B).

Fig 8: Planet Shaft Assembly & Lever
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Press the stop ring (A) using a socket (B).

Fig 9: Pressing Stop Ring
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After removing the stopper (A) using stopper pliers (B).

Fig 10: Removing Stopper
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Disconnect the stop ring (A), overrunning clutch (B), internal gear (C) and planet shaft (D).

Fig 11: Stop Ring, Overrunning Clutch, Internal Gear & Planet Shaft
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Reassembly is the reverse of disassembly.

NOTE: Using a suitable pulling tool (A), pull the overrunning clutch stop ring (B) over the stopper (C).

Fig 12: Pulling Overrunning Clutch Stop Ring

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