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Battery Test Procedure

  1. Connect the tester to the battery.
    1. Red clamp to battery positive (+) terminal.
    2. Black clamp to battery negative (-) terminal.
    Fig 1: Testing Battery
    G07367650Courtesy of KIA MOTORS AMERICA, INC.
    CAUTION: Connect clamps securely. If "CHECK CONNECTION" message is displayed on the screen, reconnect clamps securely.
  2. The tester will ask if the battery is connected "IN-VEHICLE" or "OUT-OF-VEHICLE". Make your selection by pressing the arrow buttons; then press ENTER.
    Fig 2: Display - Select Test In-Vehicle
    G07367651Courtesy of KIA MOTORS AMERICA, INC.
  3. Select CCA and press the ENTER button.
    Fig 3: Display - Select Input Test By CCA
    G07367652Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: CCA : Cold cranking amps, is an SAE specification for cranking battery at -0.4°F (-18°C).
  4. Set the CCA value displayed on the screen to the CCA value marked on the battery label by pressing up and down buttons and press ENTER.
    Fig 4: Display - Set Rating 660 CCA
    G07367653Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: The battery ratings (CCA) displayed on the tester must be identical to the ratings marked on battery label.
  5. The tester will conduct battery test.
    Fig 5: Display - Battery Test
    G07367654Courtesy of KIA MOTORS AMERICA, INC.
  6. The tester displays battery test results including voltage and battery ratings.

    Refer to the following table and take the appropriate action as recommended by the Micro 570.

    Fig 6: Display - Good Battery
    G07367655Courtesy of KIA MOTORS AMERICA, INC.

    Battery Test Results 

    BATTERY TEST RESULTS REFERENCE

    Result On Printer Remedy
    GOOD BATTERY No action is required
    GOOD RECHARGE Battery is in a good state
    Recharge the battery and use
    CHARGE & RETEST Battery is not charged properly
    • Charge and test the battery again. (Failure to charge the battery fully may read incorrect measurement value)
    REPLACE BATTERY Replace battery and recheck the charging system.
    • Improper connection between battery and vehicle cables may cause "REPLACE BATTERY", retest the battery after removing cables and connecting the tester to the battery terminal directly prior to replacing the battery.
    BAD CELL-REPLACE Charge and retest the battery.
    • If the Micro 570 recommends "REPLACE BATTERY", replace the battery and recheck the charging system.
    WARNING: Whenever filing a claim for battery, the print out of the battery test results must be attached.

    Starter Test Procedure 

  7. After the battery test, press ENTER immediately for the starter test.
    Fig 7: Display - Press Enter For Starter Test
    G07367656Courtesy of KIA MOTORS AMERICA, INC.
  8. Start the engine.
    Fig 8: Display - Start Engine
    G07367657Courtesy of KIA MOTORS AMERICA, INC.
  9. Cranking voltage and starter test results will be displayed on the screen.

    Refer to the following table and take the appropriate action as recommended by the Micro 570.

    Fig 9: Display - Cranking Voltage
    G07367658Courtesy of KIA MOTORS AMERICA, INC.

    Starter Test Results 

    STARTER TEST RESULTS REFERENCE

    Result On Printer Remedy
    CRANKING VOLTAGE NORMAL System shows a normal starter draw
    CRANKING VOLTAGE LOW Cranking voltage is lower than normal level
    • Check starter
    CHARGE BATTERY The state of battery charge is too low to test
    • Charge the battery and retest
    REPLACE BATTERY Replace battery
    • If the vehicle is not started though the battery condition of "GOOD BATTERY" is displayed, check wiring for open circuit, battery cable connection, starter and repair or replace as necessary.
    • If the engine does crank, check fuel system.
    NOTE: When testing the vehicle with old diesel engines, the test result will not be favorable if the glow plug is not heated. Conduct the test after warming up the engine for 5 minutes.

    Charging System Test Procedure 

  10. Press ENTER to begin charging system test.
    Fig 10: Display - Press Enter For Charging Test
    G07367659Courtesy of KIA MOTORS AMERICA, INC.
  11. The tester displays the actual voltage of alternator.

    Press ENTER to continue.

    Fig 11: Display - Alternator Test
    G07367660Courtesy of KIA MOTORS AMERICA, INC.
  12. Turn off all electrical load and rev engine for 5 seconds with pressing the accelerator pedal. (Follow the instructions on the screen)
    Fig 12: Display - Loads Off REV Engine
    G07367661Courtesy of KIA MOTORS AMERICA, INC.
    Fig 13: Display - Increase REV
    G07367662Courtesy of KIA MOTORS AMERICA, INC.
    Fig 14: Display - Hold REV
    G07367663Courtesy of KIA MOTORS AMERICA, INC.
  13. The message that engine RPM is detected will be displayed on the screen. Press ENTER to continue.
    Fig 15: Display - RPM Detected
    G07367664Courtesy of KIA MOTORS AMERICA, INC.
  14. If the engine RPM is not detected, press ENTER after revving engine.
    Fig 16: Display - Enter To Cont After Revving
    G07367665Courtesy of KIA MOTORS AMERICA, INC.
  15. The tester will conduct charging system test during loads off.
    Fig 17: Display - Engine At Idle
    G07367666Courtesy of KIA MOTORS AMERICA, INC.
    Fig 18: Display - Testing Diode/Ripple
    G07367667Courtesy of KIA MOTORS AMERICA, INC.
  16. Turn on electrical loads (air conditioner, lamps, audio and etc.). Press ENTER to continue.
    Fig 19: Display - Turn Loads ON
    G07367668Courtesy of KIA MOTORS AMERICA, INC.
  17. The tester will conduct charging system test during loads on.
    Fig 20: Display - Loads ON At Idle
    G07367669Courtesy of KIA MOTORS AMERICA, INC.
  18. Rev engine for 5 seconds with pressing the accelerator pedal. (Follow the instructions on the screen)
    Fig 21: Display - Loads On REV Engine
    G07367670Courtesy of KIA MOTORS AMERICA, INC.
    Fig 22: Display - Increase REV
    G07367671Courtesy of KIA MOTORS AMERICA, INC.
    Fig 23: Display - Hold REV
    G07367672Courtesy of KIA MOTORS AMERICA, INC.
  19. The message that engine RPM is detected will be displayed on the screen. Press ENTER to continue.
    Fig 24: Display - RPM Detected
    G07367673Courtesy of KIA MOTORS AMERICA, INC.
  20. If the engine RPM is not detected, press ENTER after revving engine.
    Fig 25: Display - Enter To Cont
    G07367674Courtesy of KIA MOTORS AMERICA, INC.
  21. Turn off electrical loads (air conditioner, lamps, audio and etc.). Turn the engine off.
    Fig 26: Display - Turn Loads And Engine OFF
    G07367675Courtesy of KIA MOTORS AMERICA, INC.
  22. Charging voltage and charging system test results will be displayed on the screen.

Shut off engine end disconnect the tester clamps from the battery. Refer to the following table and take the appropriate action as recommended by the Micro 570.

Fig 27: Display - Load ON/OFF
G07367676Courtesy of KIA MOTORS AMERICA, INC.
Fig 28: Display - Diode Ripple Normal
G07367677Courtesy of KIA MOTORS AMERICA, INC.
Fig 29: Display - Charging System Normal
G07367678Courtesy of KIA MOTORS AMERICA, INC.

Charging System Test Results 

CHARGING SYSTEM TEST RESULTS REFERENCE

Result On Printer Remedy
CHARGING SYSTEM NORMAL/DIODE RIPPLE NORMAL Charging system is normal
NO CHARGING VOLTAGE Alternator does not supply charging current to battery
  • Check belts, connection between alternator and battery and replace belts or cable or alternator as necessary
LOW CHARGING VOLTAGE Alternator does not supply charging current to battery and electrical load to system fully
  • Check belts and alternator and replace as necessary
HIGH CHARGING VOLTAGE The voltage from alternator to battery is higher than normal limit during voltage regulating.
  • Check connection and ground and replace regulator as necessary
  • Check electrolyte level in the battery
EXCESS RIPPLE DETECTED One or more diodes in the alternator is not functioning properly
  • Check alternator mounting and belts and replace as necessary