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Repair procedures: Removal

  1. Remove the following items;
    1. Engine cover (A).
    2. Air cleaner assembly and air duct (B). Refer to INTAKE AND EXHAUST SYSTEM .
    3. Battery and battery tray (C). Refer to Battery .
    Fig 1: Engine Cover, Air Cleaner Assembly, Battery & Battery Tray
    G07367940Courtesy of KIA MOTORS AMERICA, INC.
  2. Remove the ground line after removing the bolt (A).
    Fig 2: Ground Line Bolt
    G07367941Courtesy of KIA MOTORS AMERICA, INC.
  3. Disconnect the solenoid valve connector (A) and inhibitor switch connector (B).
    Fig 3: Solenoid Valve & Inhibitor Switch Connectors
    G07367942Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the control cable (C) after removing the nut (A) and the bolt (B).

    Tightening torque: 

    1. 7.8 ~ 11.8 N.m (1.0 ~ 1.5 kgf.m, 5.8 ~ 8.7 lb-ft)
    2. 14.7 ~21.6 N.m (1.5 ~ 2.2 kgf.m, 10.9 ~ 15.9 lb-ft)
    Fig 4: Control Cable, Nut & Bolt
    G07367943Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the solenoid valve connector and inhibitor switch connector wiring mounting bracket (A).
    Fig 5: Inhibitor Switch Connector Wiring Mounting Bracket
    G07367944Courtesy of KIA MOTORS AMERICA, INC.
  6. Disconnect the hose (B) after removing the automatic transaxle fluid cooler hose clamp (A).
    Fig 6: Automatic Transaxle Fluid Cooler Hose Clamp & Hose
    G07367945Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove the wiring bracket installation bolt (A).
    Fig 7: Wiring Bracket Installation Bolt
    G07367946Courtesy of KIA MOTORS AMERICA, INC.
  8. Using the engine support fixture (Support sst No.: 09200-38001) hold the engine and adapter.
    Fig 8: Holding Engine And Adapter
    G07367947Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the automatic transaxle upper mounting bolt (A-2ea) and the starter motor mounting bolt (B-2ea).

    Tightening torque: 

    (A), (B) : 42.2 ~ 54.0 N.m (4.3 ~5.5 kgf.m, 31.1 ~ 39.8 lb-ft)

    Fig 9: Automatic Transaxle Upper & Starter Motor Mounting Bolts
    G07367948Courtesy of KIA MOTORS AMERICA, INC.
  10. Remove the automatic transaxle support bracket mounting bolt (A).

    Tightening torque: 

    88.2 ~ 107.8 N.m (9.0 ~ 11.0 Kgf.m, 65 ~ 79.5 lb-ft)

    Fig 10: Automatic Transaxle Support Bracket Mounting Bolts
    G07367949Courtesy of KIA MOTORS AMERICA, INC.
  11. Lift the vehicle with a jack.
  12. Remove the under cover (A).

    Tightening torque: 

    6.9 ~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~ 8.0 lb-ft)

    Fig 11: Under Cover
    G07367950Courtesy of KIA MOTORS AMERICA, INC.
  13. Remove the side cover (A).
    Fig 12: Side Cover
    G07367951Courtesy of KIA MOTORS AMERICA, INC.
  14. Remove the drive shaft cover mounting bolt (A).
    Fig 13: Drive Shaft Cover Mounting Bolt
    G07367952Courtesy of KIA MOTORS AMERICA, INC.
  15. Remove the following items.
    1. Drive shaft assembly. Refer to DRIVE SHAFT ASSEMBLY .
    2. Sub frame assembly. Refer to Front Stabilizer .
  16. Remove the dust cover (A).
    Fig 14: Dust Cover
    G07367953Courtesy of KIA MOTORS AMERICA, INC.
  17. Remove the torque converter mounting bolt (A-4ea) with rotating the crankshaft.

    Tightening torque: 

    45.1 ~ 52.0 N.m (4.6 ~ 5.3 kgf.m, 33.3 ~ 38.3 lb-ft)

    Fig 15: Torque Converter Mounting Bolt
    G07367954Courtesy of KIA MOTORS AMERICA, INC.
  18. Remove the automatic transaxle with a jack after removing the mounting bolt (A-4ea, B-2ea).

    Tightening torque: 

    1. 42.2 ~ 48.1 N.m (4.3 ~ 4.9 kgf.m, 31.1 ~ 35.4 lb-ft)
    2. 42.2 ~ 54.0 N.m (4.3 ~5.5 kgf.m, 31.1 ~ 39.8 lb-ft)
      Fig 16: Automatic Transaxle Bolts
      G07367955Courtesy of KIA MOTORS AMERICA, INC.