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Repair Procedures: Removal

  1. Turn the ignition switch OFF and disconnect the battery negative (-) cable.
  2. Release the residual pressure in fuel line. Refer to RELEASE RESIDUAL PRESSURE IN FUEL LINE .
    CAUTION: When removing the fuel pump relay, a Diagnostic Trouble Code (DTC) may occur. Delete the code with the GDS after completion of "Release Residual Pressure in Fuel Line" work.
  3. Remove the surge tank. Refer to INTAKE AND EXHAUST SYSTEM .
  4. Disconnect the injector (Bank 1) connector (A).
    NOTE:
    • The injector (Bank 2) connector was disconnected when removing the surge tank.
  5. Remove the delivery pipe installation bolts (B).
    Fig 1: Delivery Pipe Installation Bolts & Injector Connectors
    G07395686Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the installation nuts (A), and then remove the delivery pipe & injector assembly from the engine.
    Fig 2: Delivery Pipe Installation Nuts
    G07395687Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove the fixing clip (A), and then separate the injector (B) from the delivery pipe.
Fig 3: Fixing Clip & Injector
G07395688Courtesy of KIA MOTORS AMERICA, INC.