Repair Procedures: Replacement: Removal

CAUTION:

Put on gloves to protect your hands.
When replacing a broken windshield glass, a commercially available windshield cutter can be efficiently used for cutting adhesive. For details, follow the instructions of the tool manufacturer.

NOTE:

Use seat covers to avoid damaging any surfaces.

Remove the front pillar trim.
(Refer to "FRONT PILLAR TRIM ")
Remove the cowl top cover.
(Refer to "COWL TOP COVER ")
Remove the inside rear view mirror assembly.
(Refer to "INSIDE REAR VIEW MIRROR ")
Remove the rain sensor (if equipped).
Remove the auto defogging sensor.
(Refer to "AUTO DEFOGGING SENSOR ")
Disconnect the windshield glass defogger connector.
Cut out the adhesive using a cutter (A).
Information
- Please use a cutter with a blade length between 8-12 inches.
  
  Fig 1: Cutting Out Adhesive
  Courtesy of KIA MOTORS AMERICA, INC.
Cut off the sealant on the edge (B) while pulling the piano wire (A) left and right.
CAUTION:
- Put on gloves to protect your hands.
- Heat may occur when working on the wires. Be careful not to burn your hands.
- Be careful not to disconnect the piano wire.
Fig 2: Front Pillar Trim Sealant Cut Points
Courtesy of KIA MOTORS AMERICA, INC.
If a piano wire is visible inside the chassis, pull the piano wire (A) line inside.

Fig 3: Pulling Piano Wire Line
Courtesy of KIA MOTORS AMERICA, INC.
Cut off the sealant on (A-A), (B-B), (C-C), while pulling a piano wire (A) left and right.
CAUTION:
- Put on gloves to protect your hands.
- Heat may occur when working on the wires. Be careful not to burn your hands.
- Be careful not to disconnect the piano wire.
Fig 4: Sealant Cut Off Portions
Courtesy of KIA MOTORS AMERICA, INC.
Remove the windshield glass (B) carefully using the glass holder (A).

Fig 5: Removing Windshield Glass
Courtesy of KIA MOTORS AMERICA, INC.