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Repair procedures: Removal

  1. Release the residual pressure in fuel line.

    (Refer to the Fuel Delivery System - Repair Procedures - "RELEASE RESIDUAL PRESSURE IN FUEL LINE ").

  2. Remove the floor mat after open the trunk.
  3. Remove the fuel pump service cover (A) in the trunk.
    Fig 1: Locating Fuel Pump Service Cover In Trunk
    G11784126Courtesy of KIA MOTORS AMERICA, INC.
  4. Disconnect the fuel feed tube quick-connector (A).
  5. Disconnect the fuel tank pressure sensor connector (B).
  6. Disconnect the fuel pump control module & fuel pump extension connector (C).
    Fig 2: Locating Fuel Feed Tube Quick-Connector And Fuel Tank Pressure Sensor Connector
    G11784127Courtesy of KIA MOTORS AMERICA, INC.
  7. Lift the vehicle.
  8. Remove the main muffler. (Refer to Engine Mechanical System - "MUFFLER ")
  9. Support the fuel tank with a jack.
  10. Disconnect the fuel filler hose (A).
    Fig 3: Locating Fuel Filler Hose
    G11784128Courtesy of KIA MOTORS AMERICA, INC.
  11. Disconnect the vapor hose quick-connector (A).
    Fig 4: Locating Vapor Hose Quick-Connector
    G11784129Courtesy of KIA MOTORS AMERICA, INC.
  12. Remove the parking brake line (A). [NON - EPB type]
    Fig 5: Locating Parking Brake Line
    G11784130Courtesy of KIA MOTORS AMERICA, INC.
  13. Remove the fuel tank bands (A) installation nuts.
    Fig 6: Locating Fuel Tank Bands Installation Nuts
    G11784131Courtesy of KIA MOTORS AMERICA, INC.
  14. Remove the fuel tank after removing the fuel tank band (A) as shown below.
Fig 7: Locating Fuel Tank Band
G11784132Courtesy of KIA MOTORS AMERICA, INC.