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Home >> Kia >> 2016 >> Optima Hybrid >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Engine Control System (HEV) >> Engine Control Module (ECM) >> Repair Procedures >> Removal
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Repair Procedures: Removal

  1. Shut off the High Voltage circuit.

    (Refer to High Voltage Shut-Off Procedures . )

  2. Turn the ignition switch OFF and disconnect the auxiliary 12V negative (-) battery terminal.
  3. Remove the air cleaner assembly.

    (Refer to Engine & Transaxle Assembly (R & I) - Optima HEV )

  4. Disconnect the ECM connector (A) and remove the engine room relay box (B).
    Fig 1: Locating Engine Room Relay Box And ECM Connector
    G11815725Courtesy of KIA MOTORS AMERICA, INC.
  5. Disconnect the battery positive (+) terminal (A).
    Fig 2: Disconnecting Battery Positive (+) Terminal
    G11815726Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the reservoir mounting bolt (A) and coolant outlet pipe mounting bolt (B).
    Fig 3: Locating Reservoir Mounting Bolt And Coolant Outlet Pipe Mounting Bolt
    G11815727Courtesy of KIA MOTORS AMERICA, INC.
  7. Make a gap for removing the ECM bracket mounting bolt (C) by moving the battery cable (A) and the reservoir (B) as shown in the illustration below and then remove the bolt (C).
    Fig 4: Locating ECM Bracket Mounting Bolt, Battery Cable And Reservoir
    G11815728Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the ECM (C) by loosening the nut (A) and the bolt (B).
Fig 5: Locating ECM Bolt And Nut
G11815729Courtesy of KIA MOTORS AMERICA, INC.