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Repair procedures: Removal

WARNING: In case of removing the high pressure fuel pump, high pressure fuel pipe, delivery pipe, and injector, there may be injury caused by leakage of the high pressure fuel. So don't do any repair work right after engine stops.
  1. Release the residual pressure in fuel line.

    (Refer to the Fuel Delivery System - "RELEASE RESIDUAL PRESSURE IN FUEL LINE ")

  2. Switch "OFF" the ignition and disconnect the negative (-) battery terminal.
  3. Remove the air cleaner assembly.

    (Engine Mechanical System - "AIR CLEANER ")

  4. Remove the surge tank.

    (Engine Mechanical System - "SURGE TANK ")

  5. Remove the Intake Manifold.

    (Refer to Engine Mechanical System - "INTAKE MANIFOLD ")

  6. Remove the delivery pipe & injector assembly.

    (Refer to Fuel Delivery System - "DELIVERY PIPE ")

  7. Disconnect the injector connector (A).
    Fig 1: Disconnecting Injector Connector
    G12290756Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the injector in the direction of arrow (B) by pressing the pin (A).
    Fig 2: Removing Injector
    G12290757Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: If the injector adheres to the cylinder head, remove it by using the SST (09351-D2100).
    Fig 3: Removing Injector To Cylinder Head
    G12290758Courtesy of KIA MOTORS AMERICA, INC.