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Repair Procedures: Removal

Fig 1: Identifying Fuel Sender
G12293606Courtesy of KIA MOTORS AMERICA, INC.
  1. Release the residual pressure in fuel line.

    (Refer to the Fuel Delivery System - "RELEASE RESIDUAL PRESSURE IN FUEL LINE ")

  2. Switch "OFF" the ignition and disconnect the negative (-) battery terminal.
  3. Remove the rear seat cushion.

    (Refer to Body - "REAR SEAT ASSEMBLY ")

  4. Remove the fuel pump service cover (A).
    Fig 2: Locating Fuel Pump Service Cover With Screws
    G12293607Courtesy of KIA MOTORS AMERICA, INC.
  5. Disconnect the fuel pump control module connector (A).
  6. Disconnect the fuel pressure sensor connector (B).
  7. Disconnect the fuel feed tube quick-connector (C).
    Fig 3: Locating Fuel Pump Control Module Connector
    G12293608Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the fuel pump plate cover (A) after loosening the mounting bolts.
  9. Remove the fuel pump from the fuel tank.

    Fuel pump plate cover mounting bolt  :

    2.0 - 2.9 N.m (0.2 - 0.3 kgf.m, 1.4 - 2.2 lb.ft)

    Fig 4: Remove Fuel Pump From Fuel Tank
    G12293609Courtesy of KIA MOTORS AMERICA, INC.