Repair Procedures: Installation
- Check that the gear is shifted to "N".
- Install the inhibitor switch (A).NOTE: Lightly tighten the inhibitor switch mounting bolts so that necessary adjustments can be made.
- Install the manual control lever (A).NOTE: Lightly tighten the manual control lever nut so that necessary adjustments can be made.
- Align the hole (B) in the manual control lever with the "N" position hole (A) of the inhibitor switch and then insert the SST inhibitor switch guide pin (09480-A3800).
- Tighten the manual control lever mounting nut (A).
Tightening Torque:
17.7 - 24.5 N.m (1.8 - 2.5 kgf.m, 13.0 - 18.1 lb.ft)
- Tighten the inhibitor switch mounting bolts (A).
Tightening Torque:
9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)
- Remove the SST (09480-A3800) from the adjustment hole.
- Connect the inhibitor switch connector (A).
- Tighten the nut (B) to the specified torque after removing free play by pushing the shift cable in the direction of the arrow.
Tightening Torque:
9.8 - 14.7 N.m (1.0 - 1.5 kgf.m, 7.2 - 10.8 lb.ft)
- Install the high voltage cable (A) and HPCU tray (B).
Tightening Torque:
19.6 - 29.4 N.m (2.0 - 3.0 kgf.m, 14.5 - 21.7 lb.ft)
- Install the hybrid power control unit (HPCU) assembly.
(Refer to Hybrid Control System - "HYBRID POWER CONTROL UNIT "
- Install the air cleaner assembly and air duct.
(Refer to Engine Mechanical System - "AIR CLEANER ")
- Refill the hybrid motor cooling system with coolant and then perform the air bleeding using the KDS/GDS.
(Refer to Hybrid Motor System - "COOLANT ")
- Connect the high voltage circuit.
(Refer to Automatic Transaxle System - "HIGH VOLTAGE SHUTOFF PROCEDURE ")