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Repair Procedures: Removal

  1. Remove the following parts;
    • Air Cleaner Assembly (A) and Air Duct (B).

      (Refer to "REPAIR PROCEDURES " .)

    • Battery and Battery Tray (C).

      (Refer to "CHARGING SYSTEM " .)

    • ECM (D).

      (Refer to "REPAIR PROCEDURES ".)

      Fig 1: Locating Air Cleaner Assembly And Air Duct
      G11845438Courtesy of KIA MOTORS AMERICA, INC.
  2. Remove the ground line after removing the bolt (A).
    Fig 2: Locating Ground Line Bolt
    G11845439Courtesy of KIA MOTORS AMERICA, INC.
  3. Disconnect the solenoid valve connector (A) and inhibitor switch connector (B).
    Fig 3: Locating Solenoid Valve Connector And Inhibitor Switch Connector
    G11845440Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the control cable (C) after removing the nut (A) and the bolt (B).

    Tightening Torque: 

    1. 9.8-14.7 N.m (1.0-1.5 kgf.m, 7.2-10.8 lb-ft)
    2. 14.7-21.6 N.m (1.5-2.2 kgf.m, 10.9-15.9 lb-ft)
    Fig 4: Removing Control Cable Nut
    G11845441Courtesy of KIA MOTORS AMERICA, INC.
  5. Disconnect the hose (B) after removing the automatic transaxle fluid cooler hose clamp (A).
    Fig 5: Disconnecting Hose
    G11845442Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the wiring mounting bolt (A).
    Fig 6: Removing Wiring Mounting Bolt
    G11845443Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove the solenoid valve connector and inhibitor switch connector wiring mounting bracket (A).
    Fig 7: Removing Solenoid Valve Connector And Inhibitor Switch Connector Wiring Mounting Bracket
    G11845444Courtesy of KIA MOTORS AMERICA, INC.
  8. Using the engine support fixture (Support SST No.: 09200-2S200, Adapter SST No.: 09200-1P000, 4X000, Beam SST No.: 09200-38001/3N000), hold the engine and transaxle assembly safely.
    Fig 8: Holding Engine And Transaxle Assembly Safely
    G11845445Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the automatic transaxle upper mounting bolt (A-2 EA) and the starter motor mounting bolt (B-2 EA).

    Tightening Torque: 

    (A, B) 42.2-54.0 N.m (4.3-5.5 kgf.m, 31.1-39.8 lb-ft)

    Fig 9: Removing Automatic Transaxle Upper Mounting Bolt
    G11845446Courtesy of KIA MOTORS AMERICA, INC.
  10. Remove the mounting cover (A).
    Fig 10: Removing Mounting Cover
    G11845447Courtesy of KIA MOTORS AMERICA, INC.
  11. Remove the support bracket mounting bolts (A).

    Tightening Torque: 

    88.3-107.9 N.m (9.0-11.0 kgf.m, 65.1-79.8 lb-ft)

    Fig 11: Removing Support Bracket Mounting Bolts
    G11845448Courtesy of KIA MOTORS AMERICA, INC.
  12. Remove the automatic transaxle support bracket (A).

    Tightening Torque: 

    58.8-78.5 N.m (6.0-8.0 kgf.m, 43.4-57.9 lb-ft)

    Fig 12: Locating Automatic Transaxle Support Bracket
    G11845449Courtesy of KIA MOTORS AMERICA, INC.
  13. Lift the vehicle with a jack.
  14. Remove the under cover (A).
    Fig 13: Locating Under Cover
    G11845450Courtesy of KIA MOTORS AMERICA, INC.
  15. Remove the Drive Shaft Assembly.

    (Refer to "DRIVESHAFT ASSEMBLY ")

  16. Remove the drive shaft cover (A).
    Fig 14: Locating Drive Shaft Cover
    G11845451Courtesy of KIA MOTORS AMERICA, INC.
  17. Remove the dust cover (A).
    Fig 15: Removing Dust Cover
    G11845452Courtesy of KIA MOTORS AMERICA, INC.
  18. Remove the torque converter mounting bolt (A-4EA) with rotating the crankshaft.

    Tightening Torque: 

    45.1-52.0 N.m (4.6-5.3 kgf.m, 33.3-38.3 lb-ft)

    Fig 16: Removing Torque Converter Mounting Bolt (A-4EA)
    G11845453Courtesy of KIA MOTORS AMERICA, INC.
  19. Remove the roll rod bracket (C) after removing bolt (A, B).

    Tightening Torque: 

    1. 49.0-63.7 N.m (5.0-6.5 kgf.m, 36.2-47.0 lb-ft)
    2. 107.9-127.5 N.m (11.0-13.0 kgf.m, 79.6-94.1 lb-ft)
    Fig 17: Removing Roll Rod Bracket Bolt
    G11845454Courtesy of KIA MOTORS AMERICA, INC.
  20. Remove the automatic transaxle with a jack after removing the mounting bolt (A-2 EA, B-3 EA).

    Tightening Torque: 

    1. 42.2-53.9 N.m (4.3-5.5 kgf.m, 31.1-39.8 lb-ft)
    2. 39.2-46.1 N.m (4.0-4.7 kgf.m, 28.9-34.0 lb-ft)
    Fig 18: Locating Automatic Transaxle Mounting Bolts
    G11845455Courtesy of KIA MOTORS AMERICA, INC.