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Repair Procedures: Removal

  1. Remove the air cleaner assembly.

    (Refer to Engine Mechanical System - "AIR CLEANER ")

  2. Remove the battery and battery tray.

    (Refer to Engine Electrical System - "BATTERY ")

  3. Remove the ground line after removing the bolt (A).
    Fig 1: Locating Ground Line Bolt
    G12227720Courtesy of KIA MOTORS AMERICA, INC.
  4. Disconnect the solenoid valve connector (A) and inhibitor switch connector (B).
    Fig 2: Locating Solenoid Valve Connector And Inhibitor Switch Connector
    G12227721Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the wiring brackets (A, B, C).

    Tightening torque  :

    (A, C) 9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft) (B) 14.7 - 21.6 N.m (1.5 - 2.2 kgf.m, 10.8 - 15.9 lb.ft)

    Fig 3: Locating Wiring Brackets With Bolts
    G12227722Courtesy of KIA MOTORS AMERICA, INC.
    Fig 4: Locating Wiring Bracket
    G12227723Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the shift cable (C) after removing the nut (A) and bolts (B).

    Tightening torque  :

    (A) 9.8 - 13.7 N.m (1.0 - 1.4 kgf.m, 7.2 - 10.1 lb.ft) (B) 14.7 - 21.6 N.m(1.5 - 2.2 kgf.m, 10.9 - 15.9 lb.ft)

    Fig 5: Locating Shift Cable, Nut And Bolts
    G12227724Courtesy of KIA MOTORS AMERICA, INC.
  7. Disconnect the hose (B) after removing the automatic transaxle fluid cooler hose clamp (A).
    Fig 6: Locating Automatic Transaxle Fluid Cooler Hose Clamp And Hose
    G12227725Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the automatic transaxle upper mounting bolts (A) and the starter mounting bolts (B).

    Tightening torque  :

    (A) 42.2 - 54.0 N.m (4.3 - 5.5 kgf.m, 31.1 - 39.8 lb.ft) (B) 49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb.ft)

    Fig 7: Locating Automatic Transaxle Upper Mounting Bolts And Starter Mounting Bolts
    G12227726Courtesy of KIA MOTORS AMERICA, INC.
  9. Install the engine support fixture.
    1. Loosen the bolts (A) from both side.
    2. Assemble the engine support fixture.

      (Refer to Special Service Tools - "ENGINE SUPPORT FIXTURE ASSEMBLY DRAWING ")

      Fig 8: Assembling Engine Support Fixture
      G12227727Courtesy of KIA MOTORS AMERICA, INC.
  10. Remove the cover (A).
    Fig 9: Locating Cover
    G12227728Courtesy of KIA MOTORS AMERICA, INC.
  11. Remove the transaxle mounting bracket bolts (A).

    Tightening torque  :

    88.3 - 107.9 N.m (9.0 - 11.0 kgf.m, 65.1 - 79.8 lb.ft)

    Fig 10: Locating Transaxle Mounting Bracket Bolts
    G12227729Courtesy of KIA MOTORS AMERICA, INC.
  12. Remove the transaxle support bracket (A).

    Tightening torque  :

    58.9 - 78.5 N.m (6.0 - 8.0 kgf.m, 43.4 - 57.9 lb.ft)

    Fig 11: Locating Transaxle Support Bracket With Bolts
    G12227730Courtesy of KIA MOTORS AMERICA, INC.
  13. Lift the vehicle with a jack.
  14. Remove the under cover and side cover.

    (Refer to Engine Mechanical System - "ENGINE ROOM UNDER COVER ")

  15. Remove the drive shaft assembly.

    (Refer to Driveshaft and Axle - "FRONT DRIVESHAFT ")

  16. Remove the heat protector (A).

    Tightening torque  :

    39.2 - 49 N.m (4.0 - 5.0 kgf.m, 28.9 - 36.2 lb.ft)

    Fig 12: Locating Heat Protector
    G12227731Courtesy of KIA MOTORS AMERICA, INC.
  17. Remove the air guide bracket (A).

    Tightening torque  :

    8.8 - 13.7 N.m (0.9 - 1.4 kgf.m, 6.5 - 10.1 lb.ft)

    Fig 13: Locating Air Guide Bracket With Bolts
    G12227732Courtesy of KIA MOTORS AMERICA, INC.
  18. Remove the dust cover (A).
    Fig 14: Locating Dust Cover
    G12227733Courtesy of KIA MOTORS AMERICA, INC.
  19. Remove the torque converter mounting bolts (A) by rotating the crankshaft.

    Tightening torque  :

    45.1 - 52.0 N.m (4.6 - 5.3 kgf.m, 33.3 - 38.3 lb.ft)

    Fig 15: Locating Torque Converter Mounting Bolts
    G12227734Courtesy of KIA MOTORS AMERICA, INC.
  20. Remove the roll rod bracket (C) after removing bolts (A, B).

    Tightening torque  :

    (A) 49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47 lb.ft) (B) 107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94 lb.ft)

    Fig 16: Locating Roll Rod Bracket And Bolts
    G12227735Courtesy of KIA MOTORS AMERICA, INC.
  21. Remove the mounting bolts (A, B) after supporting the transaxle by a jack.

    Tightening torque  :

    (A) 42.2 - 48.1 N.m (4.3 - 4.9 kgf.m, 31.1 - 35.4 lb.ft)

    (B) 42.2 - 53.9 N.m (4.3 - 5.5 kgf.m, 31.1 - 39.8 lb.ft)

    Fig 17: Locating Transaxle Mounting Bolts
    G12227736Courtesy of KIA MOTORS AMERICA, INC.
  22. Remove the transaxle while slowly lower the jack.
    NOTE: Be careful not to damage other system or parts near by when removing the transaxle assembly.