Repair Procedures: Removal

Information 

The oil temperature sensor is integrated with the main harness and cannot be disassembled. The oil temperature sensor should be replaced with the main harness.

1. Remove the under cover.

   (Refer to Engine Mechanical System - "ENGINE ROOM UNDER COVER ").

2. Drain the coolant of engine & transaxle cooling system.

   (Refer to Engine Mechanical System - "COOLANT ")

3. Remove the ATF drain plug (A), allow the fluid to drain out and then reinstall the drain plug.

   Tightening Torque: 

   33.3 - 43.1 N.m (3.4 - 4.4 kgf.m, 24.6 - 31.8 lb.ft)

   Fig 1: Locating ATF Drain Plug

   Courtesy of KIA MOTORS AMERICA, INC.
   NOTE: The existing ATF drain plug gasket must be replaced with a new one. (Do not reuse it.)
4. Remove the air cleaner assembly.

   (Refer to Engine Mechanical System - "AIR CLEANER ")

5. Remove the wiring mounting clip (A).
6. Remove the wiring bracket (A) and the air breather hose (B).

   Tightening Torque: 

   9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

   Fig 2: Removing Wiring Bracket And Air Breather Hose

   Courtesy of KIA MOTORS AMERICA, INC.
7. Separate the ATF cooler (A).
   Fig 3: Separating ATF Cooler

   Courtesy of KIA MOTORS AMERICA, INC.
8. Loosen the coolant pipe mounting bolt (A).

   Tightening Torque: 

   8.8 - 13.7 N.m (0.9 - 1.4 kgf.m, 6.5 - 10.1 lb.ft)

   Fig 4: Loosening Coolant Pipe Mounting Bolt

   Courtesy of KIA MOTORS AMERICA, INC.
9. Separate the coolant pipe hose (A).
   Fig 5: Separating Coolant Pipe Hose

   Courtesy of KIA MOTORS AMERICA, INC.
10. Remove the valve body cover (A).

    Tightening Torque: 

    11.8 - 13.7 N.m (1.2 - 1.4 kgf.m, 8.7 - 10.1 lb.ft)

    Fig 6: Removing Valve Body Cover

    Courtesy of KIA MOTORS AMERICA, INC.
11. Remove the main harness (A) after removing the bolts.

    Tightening Torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

    Fig 7: Removing Main Harness Bolts

    Courtesy of KIA MOTORS AMERICA, INC.
12. Remove the valve body assembly (A).

    Tightening Torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

    Fig 8: Removing Valve Body Assembly

    Courtesy of KIA MOTORS AMERICA, INC.
13. Disconnect the speed sensor connector (A).
    Fig 9: Disconnecting Speed Sensor Connector

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14. Loosen the main harness bolt (A).

    Tightening Torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

    Fig 10: Loosening Main Harness Bolt

    Courtesy of KIA MOTORS AMERICA, INC.
15. Disconnect the main connector (A).
    Fig 11: Disconnecting Main Connector

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16. Remove the clip (A) and then remove the connector by pushing it downward.

    Tightening Torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

    Fig 12: Removing Clip

    Courtesy of KIA MOTORS AMERICA, INC.