Repair Procedures: Removal
- Be sure to read and follow the "GENERAL SAFETY INFORMATION AND CAUTION " before doing any work related with the high voltage system. Failure to follow the safety instructions may result in serious electrical injuries.
- Be sure to shut off the high voltage circuit according to the "HIGH VOLTAGE SHUTOFF PROCEDURE " before doing any work related with the high voltage system to avoid serious electrical injuries.
- Shift the gear to "N".
- Shut off the high voltage circuit.
(Refer to Automatic Transaxle System - "HIGH VOLTAGE SHUTOFF PROCEDURE ")
- Remove the under cover.
(Refer to Engine Mechanical System - "ENGINE ROOM UNDER COVER ")
- Remove the ATF drain plug (A), allow the fluid to drain out and then reinstall the drain plug.
Tightening Torque:
33.3 - 43.1 N.m (3.4 - 4.4 kgf.m, 24.6 - 31.8 lb.ft)
NOTE: The existing ATF drain plug gasket must be replaced with a new one. (Do not reuse it.) - Drain the coolant of engine & transaxle cooling system.
(Refer to Engine Mechanical System - "COOLANT ")
- Drain the coolant of hybrid motor cooling system.
(Refer to Hybrid Motor System - "COOLANT ")
- Remove the air cleaner assembly and air duct.
(Refer to Engine Mechanical System - "AIR CLEANER ")
- Remove the hybrid power control unit (HPCU) assembly.
(Refer to Hybrid Control System - "HYBRID POWER CONTROL UNIT ")
- Separate the cooler hose (A).
- Separate the ATF cooler hose (A) and remove the ATF cooler pipe (C) loosening the eyebolts (B).
Tightening Torque:
42.2 - 48.1 N.m (4.3 - 4.9 kgf.m, 31.1 - 35.4 lb.ft)
- Separate the breather hose (B) after removing the clamp (A).
- Remove the valve body cover (A) loosening the bolts.
Tightening Torque:
11.8 - 13.7 N.m (1.2 - 1.4 kgf.m, 8.7 - 10.1 lb.ft)
- Remove the main harness (C) and oil temperature sensor (B) after loosening the bolts (A).
Tightening Torque:
9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)
- Remove the valve body assembly (B) loosening the bolts (A).
Tightening Torque:
9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)
- Disconnect the input & output speed sensor connector (A).
- Remove the input & output speed sensor (B) after loosening the bolts.
Tightening Torque:
9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)