LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Kia >> 2019 >> Cadenza Technology >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel Delivery System >> Fuel Tank >> Repair Procedures >> Removal
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Repair Procedures: Removal

Fig 1: Identifying Fuel Tank
G12293594Courtesy of KIA MOTORS AMERICA, INC.
  1. Release the residual pressure in fuel line.

    (Refer to the Fuel Delivery System - "RELEASE RESIDUAL PRESSURE IN FUEL LINE ")

  2. Switch "OFF" the ignition and disconnect the negative (-) battery terminal.
  3. Remove the rear seat cushion.

    (Refer to Body - "REAR SEAT ASSEMBLY ")

  4. Remove the fuel pump service cover (A) after loosening the mounting screws.
    Fig 2: Locating Fuel Pump Service Cover With Mounting Screws
    G12293595Courtesy of KIA MOTORS AMERICA, INC.
  5. Disconnect the fuel pump control module connector (A), fuel pressure sensor connector (B) and fuel feed tube quick-connector (C).
    Fig 3: Locating Fuel Pump Control Module Connector & Fuel Feed Tube Quick-Connector
    G12293596Courtesy of KIA MOTORS AMERICA, INC.
  6. Lift the vehicle.
  7. Remove the center muffler assembly.

    (Refer to Engine Mechanical System - "MUFFLER ")

  8. Disconnect the fuel filler hose (A).
    Fig 4: Locating Fuel Filler Hose
    G12293597Courtesy of KIA MOTORS AMERICA, INC.
  9. Disconnect the vapor tube quick-connector (A) from the canister.
    Fig 5: Locating Vapor Tube Quick-Connector From Canister
    G12293598Courtesy of KIA MOTORS AMERICA, INC.
  10. Disconnect the FTPS extension connector (A).
    Fig 6: Locating FTPS Extension Connector
    G12293599Courtesy of KIA MOTORS AMERICA, INC.
  11. Support the fuel tank on a jack (A).
    Fig 7: Supporting Fuel Tank On Jack
    G12293600Courtesy of KIA MOTORS AMERICA, INC.
  12. After loosening the rear side fuel tank band mounting nut (A), remove the fuel tank band (C) from the gap (B) between front side fuel tank and body.

    Fuel tank band mounting nut  :

    39.2 - 53.9 N.m (4.0 - 5.5 kgf.m, 28.9 - 39.8 lb.ft)

    Fig 8: Locating Rear Side Fuel Tank Band With Mounting Nut
    G12293601Courtesy of KIA MOTORS AMERICA, INC.
  13. Remove the fuel tank (A).
    Fig 9: Remove Fuel Tank
    G12293602Courtesy of KIA MOTORS AMERICA, INC.